Latest Products https://www.zkballmills.com Latest Products Thu, 12 Dec 2019 01:09:46 +0530 en-us https://www.zkballmills.com Calcining Equipment https://www.zkballmills.com/calcining-equipment.htm https://www.zkballmills.com/calcining-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Clay Aggregate LECA Rotary Kiln https://www.zkballmills.com/leca-rotary-kiln.htm https://www.zkballmills.com/leca-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 As we follow the automated warehousing system, we ensure safe assembling as well as storage of the entire lot. Moreover, the system is well managed by our team of experts. All our payment methods are practical and convenient. A method is agreed upon by us with you at the time of undertaking to ensure no confusion or problem arises later on. Our Advantage Rotary kiln drive adopts frequency conversion speed adjustment. High efficient and low power consumption. Low unit product fuel energy consumption. Minus pressure operation and low powder dust pollution; Simple process flow chart. Complete drying, granulating, burning simultaneously. Compact layout, light system equipment weight and low investment.   Structure Rotary Kiln can be divided into two parts: Drying Kiln and Burning Kiln. The overall part is insert type layout. There is a connecting hopper in connection part. It is easy for maintenance. It has the separated drive system. It is easy to control the separated rotation speed. Magnesium Oxide Rotary Kiln https://www.zkballmills.com/magnesium-oxide-rotary-kiln.htm https://www.zkballmills.com/magnesium-oxide-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 In order to ensure the safety of the products, we carefully store the lot under hygienic conditions and safe environment. Moreover, the lot is stringently and regularly checked by the experts. Get in touch with us for acquiring qualitative and cost efficient Magnesium Rotary Kiln!   Our Advantage According to the character of dolomite and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. Inner of the kiln keeps micro negative pressure, dust pollution is lower. Rotary kiln is even calcination, large capacity and easy to operation and maintenance. Magnesium rotary kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance. Low speed unloading rotation device is designed for easy installation and commissioning. It also can guarantee unloading rotation operation during maintenance of main driving system or other emergency situation. This design can prevent cylinder from bending and deforming during the temperature is cooling down. Mechanical or hydraulic catching roller is optional according to different type of rotary kiln. Both them have high accuracy and reliability, and also make sure evenly attrition of outer circle of supporting roller and tyre at the direction of complete width. Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder and skewing movement of cylinder. This sealing device’s feature is good performance, longer working life and easy for replacement. Ceramic Rotary Kiln https://www.zkballmills.com/ceramic-rotary-kiln.htm https://www.zkballmills.com/ceramic-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rotary kiln is the key equipment of ceramic calcining system.It has the characteristics of even calcining, large capacity, high operation, energy saving, easy operation and maintenance as well as long machine life, and can reduce the equipment operating costs significantly. As a new type of environmentally friendly materials, ceramic is widely used in petroleum, construction, chemicals, sewage treatment and other industries. Rotary kiln is the key equipment of ceramic calcining system. Its performance will directly affect the quality and cost. For the different characteristics and requirements of the traditional calcining ceramic materials, we developed the new series rotary kiln. It has the characteristics of even calcining, large capacity, high operation, energy saving, easy operation and maintenance as well as long machine life, and can reduce the equipment operating costs significantly. Structure : Ceramic rotary Kiln consists of gearing, supporting rollers, catching wheels, cylinder, kiln head, kiln tail sealing and other components,The main structural features are : There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing. There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement. Our Advantage : For the characteristics and requirements of ceramic calcining process, we make optimize design on kiln head and kiln tail. It solved the problems of the discharge reverting and dust leakage at kiln tail to have smoothly conveying. It is micro-negative pressure operation in the cylinder with low dust pollution. It is even calcination, large capacity and easy to operation and maintenance. Rotary Lime Kiln https://www.zkballmills.com/rotary-lime-kiln.htm https://www.zkballmills.com/rotary-lime-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rotary Lime kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. Rotary Lime kiln is one kind of furnace which is widely used for calcined active lime production in the world. It is also widely used in many industries such as construction materials, metallurgy, chemical and environmental protection. The energy-saving rotary lime kiln has the advanced structure and stable operation. It adopts the vertical preheater with low pressure loss which can  effectively improve  the  preheating effects. The raw materials' decomposition rate in the  vertical preheater can reach to 30% before entering into the rotary kiln. It is also suitable for different fuels including pulverized solid fuel, liquid fuel and gas fuel. The final lime products have high activity. This kind of rotary kiln already have been widely used in the steel industry and chemical industry. According to the calcination character of limestone, lime rotary kiln is specialized design for production of active lime. This type of kiln can work with vertical preheater and vertical cooler to achievethe advantages like high use ratio of raw materials, complete calcination, even quality, good quality lime, high capacity output, environmental and energy saving, simple operation and longer working life. This kiln is very suitable for limestone calcination for industries like metallurgy, chemical, construction materials and etc. Our Advantage : The rotary kiln has a stable output, so it is suitable for large,medium-sized and small active lime production lines. The rotary kiln is open-type calcination process. Its structure is very simple. The quality of final lime is stable and with low rate of light-burnt and over-burnt. The rotary kiln can make the high quality lime with higher activity for steel making industry. Under the same conditions, the activity of lime produced by rotary kiln is higher than that of gas-fired vertical kiln, with an average 30mL higher, and the activity is normally 340~380mL, even up to 400mL. The rotary kiln can directly feed into fine limestone with sizes of 10~50mm. Normally, 0~30mm fine limestone produced accounts for 30-40% of the total quantity. The construction of the rotary kiln production line can not only make full use of high-quality limestone mine resources, but also can meet the sustainable development policy of the lime industry. The final lime product has stable quality is the most advantage by rotary kiln process. The active lime production project is suitable for the comprehensive development of mine resources and has a good development prospect. Vertical Lime Kiln https://www.zkballmills.com/vertical-lime-kiln.htm https://www.zkballmills.com/vertical-lime-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Lime vertical kiln should be pointed out that the kiln type especially suitable for the production Nanometer calcium carbonate. Investigate its reason that the concentration of CO2 in flue gas jet can reach more than 35%, CO2 recovery cost is low. Vertical lime kiln, just like its name, the shape is erect. It is used for calcination limestone. Due to has low energy consumption, less cover area, less investment, wide applicability fuel, and more advantages, the vertical lime kiln is also widely used in metallurgy, construction materials, calcium carbide, Nanometer calcium carbonate, aerated concrete, sugaring, etc.   There are various processes for the active lime production, mainly including: Advanced “Preheater-Rotary kiln-Vertical cooler" Energy-Saving Process, Traditional “Long Rotary Lime Kiln” Process, Mixed Buring Vertical Kiln Process, Gas-fired or Oil-fired Vertical Kiln Process. The vertical kiln was manufactured by ZK group with modern new technology, which is an environment protection, save energy, higher machanization and automaticity, quite modern lime kiln. The selection of the active lime process is effected by many factors, such as : the activity requirement, the fuel, the limestone sizes, production capacity, environmental-protection requirement. We will select the most workable and efficient and economical solution based o the clients’ specific requirement and conditions.Mixed Burning Vertical Lime Kiln ProcessThe qualified raw materials and solid fuels are mixed uniformly according to a certain proportion and then sent to the vertical kiln through a single bucket elevator for calcination. After calcination, the final lime products are discharged from the bottom of the vertical kiln through a discharge device to the conveyor, and the conveyor sends the finnal lime products to the storage silo. The hot flue gas generated by calcination will firstly go into the dust collecting system, and then the clean flue gas will be emitted through chimney to the atmosphere. Low Heat Value Gas Vertical Lime Kiln ProcessThe qualified raw materials are sent to the vertical kiln through a single bucket elevator. The calcination heat energy is supplied by the low heat value gas burner distributed around the vertical kiln. After calcination, the final lime products are discharged from the bottom of the vertical kiln through the discharge device to the conveyor, and the conveyor sends the final lime products to the storage silo. The hot flue gas generated by the calcination coming out from the top of vertical kiln, and  will enter into heat-exchanger and the dust collecting system, and then the clean air is emitted to the atmosphere by chimney. The heat-exchanger also will be used for heating the gas and the combustion air.High Heat Value Vertical Lime Kiln ProcessThe qualified raw  materials are  sent  to  the vertical kiln through a single bucket elevator, and the calcining heat energy of lime is provided by the high heat value gas or special oil burner distributed around the vertical kiln. After calcination, the final lime products are discharged from the bottom of the vertical kiln through the discharging device to the conveyor, and then the final lime products are sent to the storage silo by the conveyor. Some of the hot flue gas generated by the calcination will enter into the dust collecting system, and then the clean air will be emitted by the chimney. The other part of the hot flue gas will enter into the to improve the fuel diffusion speed and increase the uniformity of limestone calcination.Structure :  In order to guarantee the quality and capacity of lime, finalize the fully automatic production during the production, the special and main equipment for the kiln as follows : Limestone batching electric weighing system : Required limestone and coal mixed as the feeding material in the kiln processing. The ratio of two mixed material is very important, the two weighing system can accurately measure the raw material quality, and mix them with special batching method. In addition, if any changeable in particle size of raw material or calorific value of coal, should adjustable the ratio of two raw material, operation the computer will finalized in control room. Intelligent master controller : Main winch system, make the rotation motor change into frequency control of motor speed. During the handcart route from feeding to 0 ~ 6 m after adopt step-less speed 6 m is set to 1 m/s running smoothly, terminal schedule 6 m for step-less speed running ahead of time, until discharge. This design ensures the skip smooth operation, greatly reduce the vibration and the failure rate of inclined bridge. The elevating capacity will improve 60% than no frequency control of motor speed. Make the main winch system greatly reduced maintenance. The handcart running status and adjustment wire rope length no more downtime. Practical life of wire rope improve more than 3 times. Rotary distributing devices : The key of feed material inside kiln ensure the uniform flat, rotary distributing devices could make the raw material even scattering into the material surface, the shape of surface is adjustable. Application of frequency conversion governor, PLC control, makes the fabric are accurate and reliable.The case of the key structure, such as cylinder, baffle, cloth guide groove, and tablets, etc. With high temperature resistant, corrosion resistant stainless steel. Rotating parts with special high temperature resistant surface bearing, makes the equipment operation and reliable, and can in a terrible environment without any medium. For the high quality of the calcined limestone provides a good technological conditions. The special structure of the case after mixing limestone and coal can be scattered to the material surface. Greatly reduced due to uneven fabric in furnace nodules, waste of fuel. Like Shuicheng steel, Jinan steel and other units in the replacement after this kind of case, after the measured production ash per ton coke saving (or coal) in more than 15 kg. Intelligent detection of material level gage : Level gage install the top of kiln, though remote control in the industrial control can be very convenient to detect a material fabrics, to control to determine whether the skip loading, lime discharge device is working. Detection of material level gage part adopts high temperature (above 600 ℃) corrosion resistant materials. Control system adopts imported transducer and PLC module, in order to meet the measurement system can long-term reliable operation in harsh environment. Simulation hood : Active lime vertical kiln in the calcination process, for the size of the wind and uniformity, the degree of the activity of lime and calcined raw cooked evenness is important.The hood cap is to use the computer simulation design. It can make for uniform wind. The furnace condition caused by uneven air supply partial burn, over burnt, less burnt phenomenon is greatly reduced, greatly improving the quality of active lime. In addition, because of the special structure, hood it than other cap to avoid blowing ash up clogging gas path and influence the furnace condition. At the same time also cap ash discharge smoothly than others. In the rough supply environment, it also has properties, such as pressure and resistance to high temperature deformation. Pan discharging lime machine : This equipment is mainly composed of motor, reducer, transmission shaft, rotary blade, and other parts. Two section seal valve lime discharging machine : In the vertical kiln production, to ensure the quality and quantity of finished products of lime, must be kept combustion air continuous production. The two section seal valve lime discharging machine is one of key equipment during the efficient automatic discharging lime. A full set equipment is composed of upper and lower two dampers connection in series. Each damper is consists of damper box, damper, damper shaft, damper spacer, inspection door, pneumatic system and lubrication system. Two damper take turns to open and close alternately, discharge the continuous fall lime to the final belt conveyor. Due to the damper seal during the discharging lime, make the combustion air continuously supplied, no any link from the bottom.    Our Advantage : Energy Saving : There are preheating zone, calcination zone, cooling zone from the top to bottom of kiln inside. The cooling air blow into the cooling zone from the bottom, though the heat transfer, the goods were cold, and the cooling air was heated, then put into the calcination zone with the heat for burning, thus reduce the energy consumption. The flue gas from the fuel after calcination enter into the preheating, make the material heat to pre-dissociation temperature. The flue temperature fall to 170-300℃, then come out from the kiln. Good Effect : The shell of kiln use four layer refractory in vertical masonry, good effect of thermal insulation, the temperature of shell will be controlled higher 60deg C than environment, save energy remarkably. Long Lifetime : Long service life of refractory, the material not directly crash the work surface of refractory, but its fraction with work surface by gravity setting. Thus it greatly reduces the wear rate of refractory, the refractory will be used in 6-10 years in normally. Less cover area : because the vertical kiln in vertical layout, feeding use the single bucket elevator in high angle layout, each functional area is decorated compact, greatly reduces the cover area. Incinerator Rotary Kiln https://www.zkballmills.com/incinerator-rotary-kiln.htm https://www.zkballmills.com/incinerator-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 As, we have a well-organized resource chain system, our organization is capable of fulfilling wholesale consignments with ease and make on time deliveries. We are a client-centric firm and work in coordination with the clients to fulfill their ever-evolving requirements and deliver our products in quality packaging for the attainment of complete client satisfaction.   Our Advantage The main drive system uses the new AC speed governing technology. It has advantages of wide speed range, high efficiency, high precision and stable operation; Rotary Incinerator is micro-negative pressure operation in the cylinder with low dust pollution; Rotary Incinerator is even calcination, large capacity and easy to operation and maintenance.   Structure There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement. Quartz Sand Rotary Dryer https://www.zkballmills.com/quartz-sand-rotary-dryer.htm https://www.zkballmills.com/quartz-sand-rotary-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Buyers can rely on us for on-time delivery as we are assisted with up-to-date transit and logistics services. As we remain much concerned about the safety of the products, we store the entire lot in our capacious warehousing unit under secured environment and expert's supervision.   Our Advantage After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. Variety angle of the lifter will increase the heating exchange rate and short drying time. High drying efficiency, big capacity, high running rate Compact structure, operation stable, easy maintenance Rotary dryer is mainly compose of driving device, supporting roller, thrust roller, cylinder, kiln inlet, kiln outlet and sealing device. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance. Suitable shim between tire and shell will ensure the tire ring on the shell tightly to increase the shell strength. The main driving system uses new type AC variable frequency technology. Compared with electromagnetic speed control and DC speed control, that can save energy, have large range & high precision of speed regulation, high efficiency and running smoothly. Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder Sludge Dryer https://www.zkballmills.com/sludge-dryer.htm https://www.zkballmills.com/sludge-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Sludge dryer is one professional drying equipment produced by the mining machinery manufacturers, which can be used in processing some materials such as sludge, magnetic ores, concentrate ores of metal and non-metal, the clay of cement industry and other industries. Sludge dryer is one professional drying equipment produced by the mining machinery manufacturers, which can be used in processing some materials such as sludge, magnetic ores, concentrate ores of metal and non-metal, the clay of cement industry and other industries. The main features of this machine are higher working efficiency, reasonable structure, significant design, higher production capacity, simple operation. Application of Sludge DryerThis machine can be widely used in the activated sludge drying, petrochemical sludge drying, paper making sludge drying, printing and dyeing sludge drying, tanning sludge drying, municipal sludge drying and some materials with high moisture.We Supply Rotary Dryer for the following materials : Drying Sand : Quartz sand, frac sand, river sand, silica sand etc Drying Minerals & Ores : Limestone, iron ore, clay, minerals etc Drying Coal : Coal slime, lignite, brown coal, coal gangue  etc Drying Powder & Particles : Iron sulphate, gypsum, fly ash, bentonite, kaolin etc. Dying Corrosive material : Fertilizer, slag etc.    Structure : Sludge dryer is mainly compose of driving device, supporting roller, thrust roller, cylinder, kiln inlet, kiln outlet and sealing device. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance. Suitable shim between tire and shell will ensure the tire ring on the shell tightly to increase the shell strength. The main driving system uses new type AC variable frequency technology. Compared with electromagnetic speed control and DC speed control, that can save energy, have large range & high precision of speed regulation, high efficiency and running smoothly. Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder and skewing movement of cylinder. This sealing device’s feature is good performance, longer working life and easy for replacement. Sand Dryer https://www.zkballmills.com/sand-dryer.htm https://www.zkballmills.com/sand-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Sand Dryer has strong adaptability, processing capability, which can process coal washing, fertilize, ore, sand, clay, kaolin, sugar, and which can be used in metallurgy, building materials, food, light industry, chemical industry, coal, medicine and mining industries. Sand rotary dryer is the professional drying equipment to process the a variety of sandstone such as quartz sand, river sand, yellow sand, garnet sand, slag, clay, etc.          Sand rotary dryer is mainly composed of rotary part, lifting board, transmission part, supporting part and seal ring. The drum dryer produced by our company uses reasonable running parameters, and the coal and electricity consumption is reduced by over 10-15% and the output per machine is improved by over 10-15%. Our Rotary Dryer Applications : Drying Sand : Quartz sand, frac sand, river sand, silica sand etc Drying Minerals & Ores : Limestone, iron ore, clay, minerals etc Drying Coal : Coal slime, lignite, brown coal, coal gangue etc Drying Sludge : Industrial sludge, river sludge, municipal sludge etc Drying Powder & Particles : Iron sulphate, gypsum, fly ash, bentonite, kaolin, aluminum powder, mineral powder, coal ash, iron powder, fluorite powder, manganese ore powder etc. Dying Corrosive material : Fertilizer, slag etc.  Structure The sand dryer mainly consists of rotor, shed plate, transmission device, support device, seal ring, and other spare parts. The rotary dryer has the advantages of reasonable structure, excellent manufacture, high output, low energy consumption, convenient operation and so on. Coal Dryer https://www.zkballmills.com/coal-dryer.htm https://www.zkballmills.com/coal-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :  Coal dryer can dry many kinds of materials which contain moisture, such as coal, coal slurry, slag, industrial waste, and clay stone. They are widely used in building materials, metallurgy, and chemical industry. The dryer can use coal, gas, electricity, oil and wind power to heat the dryer machine. Coal Dryer (Coal Rotary Dryer) is one of the common drying equipment for coal, which can dry various kinds of coal, such as brown coal,raw coal, coal slime, coal ash, coal cinder, coal slurry etc. The coal rotary dryer is widely used in power plant. Our Advantage : High drying efficiency, big capacity, high running rate. Compact structure, operation stable, easy maintenance. Sealing is simple but efficient, which can improve capacity and improve whole machine performance. Fly Ash Dryer https://www.zkballmills.com/fly-ash-dryer.htm https://www.zkballmills.com/fly-ash-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Fly Ash Dryer can dry fly ash from moisture content 45% to about 8% in large quantity directly. After being dried, fly ash can be used as raw material in cement and concrete. Fly ash dryer will wet ash from the conveyor into horizontal rotary crushing and cutting machine, in order to prevent the bulk material enters the drying cylinder affects the drying effect, the crushed material is then sent to a drying drum, a lot of copy plate cylinder, arranged as a spiral, by rotating the copy board materials will not stop throw up, Yangsa belt pneumatic cylinder, and the cylinder wall again beating device materials are broken up, the material flow is fully contacted with afferent by induced draft fan system of the heat, heat exchange, evaporation, drying, discharged from the discharge port, discharging dust moisture after dedusting equipment unified dust. Fly ash dryer -- energy-saving, efficient, environmental protection. Fly ash dryer from ZK CORP can dry the wet fly ash from moisture content 45% to about 8% in large quantity directly. Our Advantage : Low outlet temperature, long lifetime of dust cleaning system; Adopt new type lifting boards, and the output moisture content can be adjusted as customer's demand; High drying efficiency, big capacity, high running rate; Broad fuel choice : Coal, diesel, natural gas, waste wood, etc. Gas Burner https://www.zkballmills.com/gas-burner.htm https://www.zkballmills.com/gas-burner.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : According to the different coal heat value,the parameter in the table has slight changes.Required to provide the type of coal,gas, and its heat value when ordering this equipment. Gas Burner is research and developing for rotary kiln that burning with single or various gas fuel, which not only ensure all the advantages and specificity of four-channel burner, but also enhance the application of burning. The burner have special structure and reasonable technical parameters, guarantee the gas fuel fully mixing with air, primary air and secondary air, which to ensure stronger heating intensity, higher burning efficiency, easier adjustment. Burner can be applicable for various metallurgy and chemical rotary kiln. Our Advantage : Stability flame with regular flame shapes, no phenomenon like fluctuation and sweep kiln liner, that will outstanding extend the life time of kiln liner. Good mixing performance with gas fuel, primary air and secondary air, burning abundantly, that can be enhance heating intensity and reduce primary air proportion at same time, then will improve kiln capacity and reduce energy consumption. No strong eddy between flame and bowl effect produced by flame cover, can avoid appearance of temperature peak and make evenly distribution of flame temperature, then effectively protect cylinder and guard plate of kiln inlet. Due to more fully mixing with combustion air and fuel gas, the burning will be more quickly and fully, which will reduce the content of CO and NOX from kiln inlet, but also better for safety operating and realizing green production. The nozzle has made by special material with advantages like heat-resistance and easy to change. Simple operation and adjustment. When operating, erupt speed of each air pipe can be change via adjust sectional area, then will realize goals like adjustment of flame shape and strength. Structure : Gas Burner is mainly composed with Pipe, Nozzle, Ignition device, Metal corrugated compensator, Butterfly valve, Pressure measurement and Protection layer etc. The main features are: Pipeline - From outside to inside respectively, the pipeline has consist of Axial wind channel, Swirling wind channel, Gas wind channel, central wind channel and ignition channel. And the ignition is just for igniting, so called four-channel burner. Nozzle - Nozzle made by special material, spray mouth sectional area of axial wind channel, swirling wind channel and gas wind channel are adjustable, so that can adjust the spray speed of each channel. The nozzle is the key part to ensure flame shape. Ignition Device - Located in the central wind channel, used for automatic igniting. Metal Corrugated Compensator - Which is the key part to connect each channel, sealing and adjust flame shape, and allowed process axial movement with connected channel. Butterfly Valve - Used for adjust air volume. Among in 5 valves, 3 used for adjusting flow rate of central wind, swirling wind and axial wind; another 2 manual valves used for adjusting flow rate of ignite gas and main gas. Pressure Measurement - Used for indirectly indicate spray speed of burner wind mouth. Protection Layer - Fireproof casting layer, which casting by the owner. Pulverized Coal Burner https://www.zkballmills.com/pulverized-coal-burner.htm https://www.zkballmills.com/pulverized-coal-burner.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Our company design pulverized coal burner is according to different kiln type, different feature of pulverized coal and different technical conditions, with typical structure and reasonable technical parameters, ensuring the pulverized coal, primary air, secondary air mix fully, make high burning efficiency, larger heat intensity, better fire shape and easy. Pulverized coal burner is the key equipment of calcination system in metallurgical, chemical, cement, quicklime rotary kiln, its performance and operation relate to product quality, capacity, energy consumption, environment and so on. Our company design pulverized coal burner is according to different kiln type, different feature of pulverized coal and different technical conditions, with typical structure and reasonable technical parameters, ensuring the pulverized coal, primary air, secondary air mix fully, make high burning efficiency, larger heat intensity, better fire shape and easy control, its widely used in various dry and wet cement rotary kiln, steel sintering pellet rotary kiln, lime rotary kiln, chemical rotary kiln, alumina clinker rotary kiln, power plant boiler and so on. Pulverized coal burner is the key equipment of calcination system in metallurgical, chemical, cement, quicklime rotary kiln, its performance and operation relate to product quality, capacity, energy consumption, environment and so on. Our company design pulverized coal burner is according to different kiln type, different feature of pulverized coal and different technical conditions, with typical structure and reasonable technical parameters, ensuring the pulverized coal, primary air, secondary air mix fully, make high burning efficiency, larger heat intensity, better fire shape and easy control, its widely used in various dry and wet cement rotary kiln, steel sintering pellet rotary kiln, lime rotary kiln, chemical rotary kiln, alumina clinker rotary kiln, power plant boiler and so on. Our Advantage : Reasonable structure design, fire adjustment easily, not only adjustment air volume of axial air, swirling air, but also adjustment outlet section area of axial air , swirling air and coal air, to reach the goal of change outlet air speed of burner, to ensure fuel burning normally; Less use of primary air, and coal air mix with primary air, secondary air fully, make burning complete, to reduce coal consumption effective; Nozzle is made of special material, heat resistance and replacing easily; Fire cover forming bowleffect, there is not high swirl with fire at beginning, to avoid the peak value of temperature, make the fire temperature distribute uniform and reasonable; Because the combustion air mix pulverized coal fully, the burning is fast and safety, CO and NOX content from kiln tail exit gas are reduced, in favor of equipment operation safety and realize environmentally friendly production. Flange connection for each air pipe of burner, remove and maintenance easily. Adaptable for coal quality, burning low quality coal. Structure :Pulverized coal burner is main consist of pipes, nozzle, metal bellow compensator, butterfly valve, pressure measuring, protect layer and so on. The main structure characteristics as below : Pipes - From outside to center is axial air channel, swirling air channel, coal air channel, center air channel and firing channel separately, the firing channel is for firing, so it’s called four channel. Nozzle - It’s made of special material, the outlet cross section area of axial air, swirling air and coal air can be adjusted, to adjust the ejection speed of each channel. The whole set nozzle is key part of ensure flame shape. Axial air (swirling air) metal bellow compensator - Axial air (swirling air) metal bellow compensator is key part to connect inner and outer channel of axial(swirling) air, sealing and adjust flame shape. Butterfly valve - Adjustment air volume. Pressure measuring - Display the ejection speed of air from burner. Protect layer - The refractory castables, poured by user. Coal and Gas Multifuel Burner https://www.zkballmills.com/coal-gas-multifuel-burner.htm https://www.zkballmills.com/coal-gas-multifuel-burner.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Multifuel burner is a new combustion device burning gas and coal powder in rotary kiln. It has a unique structure and reasonable parameters to ensure gas, coal powder and air, primary air and secondary air mixed sufficiently. It brings greater thermal intensity, higher combustion efficiency and easier adjustment. It can be widely applied to various rotary. Multifuel burner is a new combustion device burning gas and coal powder in rotary kiln. It has a unique structure and reasonable parameters to ensure gas, coal powder and air, primary air and secondary air mixed sufficiently. It brings greater thermal intensity, higher combustion efficiency and easier adjustment. It can be widely applied to various rotary kilns in metallurgical and chemical industry. The burner can mix gas and coal powder for co-burning, and also can realize gas or coal powder separate burning. Application : The rotary kiln’s combustion system in electricity, chemical, metallurgy, building materials industries.Our Advantage : Flame stable, no fluctuation, no flame sweeping kiln lining and prolong kiln lining life. Reasonable structure design, well mixed gas and coal powder, primary air and secondary air, complete combustion, can improve the kiln thermal strength while reducing the proportion of primary air to improve the productivity of the kiln and reduce heat consumption. The flame round up cover forms bowl effect and initial flame without strong eddy. It avoids temperature peaks and distributes the flame temperature rationally. This can effectively protect the kiln body and guard plate. Due to fully mixing between air and coal powder, the combustion is more efficiency. It can reduce the content of CO and NOX in exhaust gas and be beneficial to safety and environmental friendly operation. The nozzle is made of special materials which can resistance high temperature and easy to replace. Structure : Multifuel burner is mainly composed of piping, nozzle, Metal Ripple Hose compensator, butterfly valves, pressure measurement instruments and protective layer. Its main structural features are : Pipeline - There are five layers from outside to inside. They are axial flow duct, cyclone duct, gas channel, coal air channel and the central channel. Nozzle - Processed by special material, its outlet are can be modified to adjust the ejection speed. It is one of the key components which can maintain the flame shape and service life time. Metal Ripple Hose Compensator - The Metal Ripple Hose Compensator is the main components of pipe connecting, sealing and flame shape adjusting. Butterfly Valves - There are butterfly valves at the inlets of axial flow air, cyclone air and central air. Each air volume and proportion can be adjusted by change the channel outlet area to modify the ejection speed. Pressure Measurement Instruments - They are used for indirect display air speed of each channel in burners. Protective Layer It is the refractory casting layer which is cast by user. Rotary Cooler https://www.zkballmills.com/rotary-cooler.htm https://www.zkballmills.com/rotary-cooler.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rotary cooler can be widely used for industry fields like Cement, Quick-Lime, Ceramic Proppants and Magnesium etc. Rotary Cooler (Monocular Cooler) is a equipment that can cooling material via the cylinder rotating to drive material processing fully heat exchange with cool air, which have series advantages like good cooling performance, bigger capacity, high operating ratio, energy saving with environmental protection, easy operation and maintenance and long life time. The cooler can be widely used for industry fields like Cement, Quick-Lime, Ceramic Proppants and Magnesium etc. Processing Materials : Fertilizer,mineral ores, ore powder,coal ash, coal slime, coir pith, coconut fiber, coir fiber, coconut shell,etc.Our Advantage : The rack of thrust roller and support roller device is adopt whole welding, processing vibration aging treatment, after remove welding stress, will integrative manufacture by large vertical lathe and boring-milling machine, which will ensure manufacture accuracy and form and location tolerance, also enhance the installation accuracy and reliability of the cooler. Good cooling performance, higher capacity and high operating ratio. Matching with various angle lifting board inside cooler, will substantially enhance the heat exchange rate and reduce cooling time. Compact structure with steady operation and easy for maintenance. Structure : The rotary cooler is mainly composed with Driving device, Support Roller device, Thrust Roller device, Cylinder, Inlet, Outlet and sealing device, the mainly structure features are : The cooler have 2-4 support point(normally have 2-3), that will easily ensure the connecting surface of support roller and tyre parallel to cylinder axis when installation. Supporting device have adopt rolling bearing that have substantially simple supporting structure, which can reduce waste power consumption and easy for change and maintenance. There have adopt heat-resistance steel scales sealing device instead of old labyrinth sealing for cooler inlet and outlet, which have better sealing performance and stronger reliability, also have longer life time and easy for change. There have a certain gap between tyre and cylinder, that ensure the tyre can be tightening on the cylinder to strength the cylinder when normally operating. The Driving system have adopt new type AC inverter speed governing technology, compare with traditional electromagnetic speed governing and DC speed governing, it has better performance on energy saving and environmental protection, also have other advantages like large speed governing scale, high efficiency, high accuracy for speed governing and steady operation. Vertical Cooler https://www.zkballmills.com/vertical-cooler.htm https://www.zkballmills.com/vertical-cooler.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction Vertical cooler is widely used in the calcination system of building material, chemical engineering industries. Vertical cooler is used for cooling calcined material with high temperature, which is developing based on absorbing foreign advanced technology. It has features such as: high efficiency of heating exchange, less wear out part, no waste gas, flexible placement. It significantly improves the temperature of secondary air inlet kiln and reduce energy consumption. So vertical cooler is widely used in the calcination system of building material, chemical engineering industries. Structure  It is consist of kiln head hood, kiln outlet sealing, grate device, dump chute, main body,bottom cooling air chamber, wind cap, vibrating discharge device, discharge funnel. Vertical Preheater https://www.zkballmills.com/vertical-preheater.htm https://www.zkballmills.com/vertical-preheater.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Vertical preheater is a vertical preheating device that preheat calcined material, it’s developed on the basis of import and absorb advance technology from abroad and combine with dolomite and limestone calcination features, with characteristics such as rational structure, high rate of heat exchange, high level of automatic. The vertical preheater is a vertical preheating device that preheat calcined material, it’s developed on the basis of import and absorb advance technology from abroad and combine with dolomite and limestone calcination features, with characteristics such as rational structure, high rate of heat exchange, high level of automatic. It main used to preheat raw material with poor thermal stability (such as limestone, dolomite and so on). The vertical preheater is used with rotary kiln, make the high temperature air from kiln tail fully utilize, play a role in saving energy and reducing consumption, it’s a energy saving and environment - friendly product. Our Advantage : Push head and main parts of body is made of heat resistance steel, so it can work in 1000~1100℃ high temperature, and have long operation life. Effectively recycle heating energy in waste gas from kiln inlet , to insure the material is preheated equally and reach to preheating temperature. Recycle the heat energy in waste air that discharge from kiln tail effective, increase utilization ratio of fuel, at the same time, it’s benefit to dedust. The vertical preheater is used in calcination system, the length of rotary kiln will be shorten, to reduce the heat loss on the surface of rotary kiln and floor space. With good combined revenues, the capacity will be increased 30%, thermal efficiency will be increased 40% after use vertical preheater. StructureVertical preheater is consist of upper feeding system, suspended ceiling device, main body, pusher system, hydraulic system and so on. Concrete structure such as below drawing. The characteristics of each sub-system is : Upper feeding system : It main include upper hopper, discharge chute, hopper legs and so on, its main role is to ensure complete sealing when feeding materials into main body of preheater, and avoid cool air enter into preheater. Suspended ceiling device : Its main role is bearing the weight of hanger bricks. Main body of preheater : The main body of preheater is consist of preheating room, hanger device and so on, it’s the key part of ensuring materials preheated more than 800 degree C. Pusher system : Include push head, liner support frame and so on, to ensure push materials steady, reliable and accurate. Hydraulic system : Include oil box, oil pump, motor, electro magnetic valve, hydraulic oil tube and so on, it’s main used to control pusher device, complete push action. Bottom feed hopper : Include feed hopper and so on, its main used to import preheated materials into rotary kiln by transfer chute for calcination. Recycle system : Include dust collection silo, recycle slide pipe and so on. Grinding Equipment https://www.zkballmills.com/grinding-equipment.htm https://www.zkballmills.com/grinding-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Ball Mill https://www.zkballmills.com/ball-mill.htm https://www.zkballmills.com/ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Ball mill is mainly used for grinding in mining (metallic minerals and non-metallic minerals), cement, refractories, chemical, power plant, aluminum, building material, glass, ceramic, steel slag and fly ash, ect. It follows more crushing and less grinding principle to save energy. The feed size to ball mill shall be smaller than 25mm, the output size can be adjusted by revising steel balls ratio. The feed size to ball mill shall be smaller than 25mm, the output size can be adjusted by revising steel balls ratio. Different Types of Ball Mill : Ball mill produced by ZK Corp include the different types according to different ways. By Grinding Types : Wet Type Ball Mill & Dry Type Ball Mill By Discharging Methods : Lattice Type Ball Mill & Overflow Type Ball Mill By Installnation Methods : Horizontal Ball Mill & Vertical Roller Mill By Cylinder Types : Tube Type Ball Mill & Cone Ball Mill By Grinding Media : Steel Ball Mill By Sizes : Small Scale Ball Mill, Medium Sizes Ball Mill, Large Type Ball Mill By Grinding Material : Cement Mill, Air Swept Coal Mill, Ceramic Ball Mill, Dolomite Ball Mill, Raw Mill, Gold Ore Mill, Slag Ball Mill, Rod Mill etc. Our Advantage : Liner of ball mill is made of high-quality wear resistant material with high strength, wear resistance and long working life. Product fineness is adjustable, uniform and high qualified. Large capacity and crushing ratio, good sealing performance. It can be adapted to different working conditions. High grinding efficiency, low energy consumption. Coal Mill https://www.zkballmills.com/coal-mill.htm https://www.zkballmills.com/coal-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :Coal Vertical Mill is a mechanical device used to pulverize coal for combustion in the steam-generating furnaces of fossil fuel power plants. Coal pulverized machine is the ideal powder making equipment in electric power industry, metallurgy industry, chemical industry, building construction, coal industry, fireproofing materials making industry and some.Our Advantage : Force-Feed Lubrication. System Force-feed lubrication system extends the service life of bearing by 2.5 times. Maximum Particle Fineness. Traditional roller mill either uses a static separator or dynamic separator to separate fine powder from coarse particles.Vertical coal mill brings together both types of separators for more efficient, adjustable material separation. 20-40% Electricity Savings. Vertical coal mill uses 20% to 40% less electricity than a traditional air-swept ball mill for the same amount of grinding task. Great Drying Performance. Air-swept milling method allows our mill to handle coals of up to 10% moisture content via varying its air flow rate and temperature. Structure : Separating efficiency increased by combined separator. No need to prepare material on the disc before start up, the function including auto lift and fall roller, and on-load staring can be achieved. The sealing adopt welding arc panel, structure is simple and reliable with good sealing effect. The grinding roller can be turn out from the mill easily by the roller turning device, and convenient for maintenance. The grinding roller cover can be used in flip side and extending the abrasive using life. The grinding roller limited device is guarantee the gap between roller and disc, prevent the metal friction and collision, strengthen the safety. The roller grinding pressure adopts solid-gas pressure, remote control pressing, lift roller and modify the pressure and realized unattended operation on site. The roller bearing adopts concentrate circulating lubrication by thin oil to guarantee the bearing working under the condition of low temperature and clean oil, the using life can be extending. Ore Ball Mill https://www.zkballmills.com/ore-ball-mill.htm https://www.zkballmills.com/ore-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Ore ball mill is used to separate and screening different ore minerals, separate ore tailing. It also be used for ore grinding, non-ferrous metal beneficiation, new-type building material producing. According to the discharge method, the ball mill divided to dry-type mill and wet-type mill. Ore ball mill is used to separate and screening different ore minerals, separate ore tailing. It also be used for ore grinding, non-ferrous metal beneficiation, new-type building material producing. According to the discharge method, the ball mill divided to dry-type mill and wet-type mill. Our Advantage : High grinding efficiency, low consumption Product fineness is adjustable and uniform. Low energy consumption, low wear, low operating costs. Small vibration, low noise, environmental friendly Liner is made of high-quality wear resistant material with high strength, wear resistance and long working life. Ball mill in ZambiaAfter signing the contract, our engineers tested the sample, and finally recommended the best process. Species : Barite Capacity : 500t/d Process : Two stages one close-circuit crushing, one stage one-circuit grinding and classification, one roughing-two scavenging-ten cleaning. Vertical Cement Grinding Mill https://www.zkballmills.com/vertical-cement-grinding-mill.htm https://www.zkballmills.com/vertical-cement-grinding-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Vertical Cement Grinding Mill is mainly used for grinding raw meal, clinker, Ground Granulated Blast Furnace Slag, iron ore, limestone, coal powder, coke powder, coal gangue, fly ash, volcanic ash, gypsum, calcite, pyrophyllite, quartz, clay, sandstone, bauxite and other processing industry related to metal and non-metal mine.   Our Advantage : High grinding efficiency and low power consumption. Low metal consumption in unit product. Bed grinding with low noise. Negative pressure and low dust pollution. Small floor space, compact layout, system equipment with light weight and low investment for civil construction.   Vertical Cement Grinding Mill produced by China ZK Corp is is a new type of high efficiency, energy conservation and environmental protection of grinding equipment, widely used in the grinding of raw cement, slag, cement clinker, raw coal and other raw materials. It gathers grinding, drying and powder selecting as a whole, with high grinding efficiency and high drying capacity ( the maximum material moisture can be up to 20% ). The vertical mill adopts dynamic powder selecting device, which comes with high powder-selecting efficiency and convenient adjustment of fineness.   China ZK Corp has provided various kinds of large and medium size complete sets of cement production equipments for more than 300 cement customers in domestic market. And engineering for equipment and technology, manufacturing, installation and commissioning as well as the supply of the spare parts and the training service can be offered by China ZK for customers.   Structure : Separating efficiency increased by combined separator. No need to prepare material on the disc before start up, the function including auto lift and fall roller, and on-load staring can be achieved. The sealing adopt welding arc panel, structure is simple and reliable with good sealing effect. The grinding roller can be turn out from the mill easily by the roller turning device, and convenient for maintenance. The grinding roller cover can be used in flip side and extending the abrasive using life. The grinding roller limited device is guarantee the gap between roller and disc, prevent the metal friction and collision, strengthen the safety. The roller grinding pressure adopts solid-gas pressure, remote control pressing, lift roller and modify the pressure and realized unattended operation on site. The roller bearing adopts concentrate circulating lubrication by thin oil to guarantee the bearing working under the condition of low temperature and clean oil, the using life can be extending. Vertical Roller Mill https://www.zkballmills.com/vertical-roller-mill.htm https://www.zkballmills.com/vertical-roller-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Vertical roller mill is mainly used for grinding raw meal, clinker, Ground Granulated Blast Furnace Slag, iron ore, limestone, coal powder, coke powder, coal gangue, fly ash, volcanic ash, gypsum, calcite, pyrophyllite, quartz, clay, sandstone, bauxite and other processing industry related to metal and non-metal mine.   Our Advantage : ZKRM series vertical slag mill is developed with the features of high efficiency, energy-saving and environmental protection which is achieved after exchanging ideas with senior experts from home and abroad and making improvements based on same sector experience in the past years. ZK technical center can help our client to finish feasibility study, environment impact assessment and safety assessment and also provides turnkey service with high efficiency. ZK has its own various processing equipment and takes strict control measures on product quality, which results in fast delivery within a short time. Besides, ZK can guarantee completion and operation as scheduled with its strong service team for installation and after–sales service. High grinding efficiency and lower energy consumption; The technical process is simple and material grinding, drying and separate can be achieved at the same time. Small floor space, compact layout, system equipment with light weight and low investment for civil construction. The technical process is simple and material grinding, drying and separate can be achieved at the same time. Small floor space, compact layout, system equipment with light weight and low investment for civil construction. Structure : Separating efficiency increased by combined separator. No need to prepare material on the disc before start up, the function including auto lift and fall roller, and on-load staring can be achieved. The sealing adopt welding arc panel, structure is simple and reliable with good sealing effect. The grinding roller can be turn out from the mill easily by the roller turning device, and convenient for maintenance. The grinding roller cover can be used in flip side and extending the abrasive using life. The grinding roller limited device is guarantee the gap between roller and disc, prevent the metal friction and collision, strengthen the safety. The roller grinding pressure adopts solid-gas pressure, remote control pressing, lift roller and modify the pressure and realized unattended operation on site. The roller bearing adopts concentrate circulating lubrication by thin oil to guarantee the bearing working under the condition of low temperature and clean oil, the using life can be extending. Cement Ball Mill https://www.zkballmills.com/cement-ball-mill.htm https://www.zkballmills.com/cement-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Compared with other enterprises in the same industry, the cement produced by our cement mill has the advantage of high fineness and large specific surface. The cement has excellent quality, high hydration reaction speed, fast strength development, and good intensity after hardening.   Cement mill is mainly used for final product grinding in cement plant. It can also be used for grinding all kinds of mineral ore and other material in metallurgy, chemical, power plant and other industrial and mining enterprises. It can be used for grinding with open circuit or closed circuit with separator. Cement mill has features of high adaptability to raw materials, continuous production and big grinding rate.Cement ball mill can produce powder from various non-flammable and non-explosive mineral materials with Mohs hardness below 9.3 and humidity below 6%, such as barite, limestone, kaolnite, ceram and slags, etc. The Product size is adjustable in the range of 80-425 mesh. cement ball mill price is possible to produce 30-80 mesh coarse powder through special device in the machine if necessary.   Our Advantage : The finished product has high fineness and large specific surface.Compared with other enterprises in the same industry, the cement produced by our cement mill has the advantage of high fineness and large specific surface. The cement has excellent quality, high hydration reaction speed, fast strength development, and good intensity after hardening. High efficiency and large output. We have rich experience on the manufacture of cement mill, and our technology take a leading place in the industry. Compared with other products in the same industry, the output increases by 15-20%, power consumption reduces by 10%. Moreover, the temperature of finished product can reduce by 10-20℃.   Structure : Cement ball mill is mainly consisting of feeding device, big gear, discharge device, cylinder, diaphragm plate, hollow shaft, liner, drive device and other components. Cement Raw Mill https://www.zkballmills.com/cement-raw-mill.htm https://www.zkballmills.com/cement-raw-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Cement vertical raw mill is also called raw meal vertical roller mill, and it is the core equipment applied for cement raw meal grinding. Raw mill is mainly used for grinding raw materials in cement plant and is also suitable for grinding mineral ore and other materials in metallurgy, chemical, power plant. It can work in open circuit or closed circuit with separator. Raw mill has features of various materials application, continuous running, big grinding rate, easy control of product fineness.  Raw mill produced by ZK Corp has two types : Ball Mill for Raw Meal Grinding :Raw meal ball mill has features of various materials application, continuous running, big grinding rate, easy control of product fineness. Vertical Mill for Raw Meal Grinding : In the process of Dry Type Cement Production Line, Vertical Mill is mainly used for raw meal preparation. Compared with Ball Mill, it has the advantages like energy saving. Our Advantage High grinding efficiency and low power consumption. This kind of machine consumes 20-30% lower power. And with the growing of moisture content, its energy-saving effect will be more obvious. Strong dry ability. Air is used to send materials, and the temperature of the air can be controlled according to the moisture content of materials. Large feeding size. The feeding size can be as large as 5% of the diameter of the grinding diameter, that is, 40 to 100mm. Therefore, secondary grinding is unnecessary for large-scale and medium vertical mill. Stable chemical composition and even particle size products. Simple process flow and small in size. There is a segregator in the cement vertical raw mill, which makes powder separator and elevator unnecessary. Grinded dusty air can directly enter into the environmental protection equipment. Low noises, few dust, and environment friendly. There is no direct contact between the grinding rollers and grinding disc, so there is no impact sound caused by the colliding between the steel balls or between the steel ball and lining plate. Structure : Composite separator improves the efficiency of the powder. With the function of automatic lifting and falling , can realize no-load starting. Welded type arc plate is used for sealing, it features simple structure, reliable performance, well-sealed structure. By means of the roller swing-out device, the grinding rollers can be turned out of the mill, which is in favor of maintenance. The limit mechanism avoids the fiction and crash of metals between grinding roller and grinding plate, increasing the rotating stability and security. Operating pressure of hydraulic system is low, can reduce the leakage failure and the mill vibration , is good for operation and management. The centralized circulating oil lubrication is applied to the grinding roller bearings, which ensures the bearing operate at constant temperature and with pure oil, so that longer service life is achieved. Continuous Ball Mill https://www.zkballmills.com/continuous-ball-mill.htm https://www.zkballmills.com/continuous-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 In the continuous type Ball Mill, the material is being fed from the one end through its hollow shaft, while the crushed material comes out from the hollow shaft, at the other end. Usually continuous Mills are used when the production rate is required to be high.   Introduction : In the continuous type Ball Mill, the material is being fed from the one end through its hollow shaft, while the crushed material comes out from the hollow shaft, at the other end. Usually continuous Mills are used when the production rate is required to be high. Specially designed for : Cement, Iron Ore, Copper Ore, Alumina, Cement, Calcium Carbonate, Bauxite, Calcium Carbide, Calcium Oxide, Ceramic, Refractory, Slurry, Coconut shell, Carbon industries etc. Our Advantage : Energy saving and Long working life : Traditional sliding bearings are replaced by double row roller bearings in small and medium size ball mill to reduce energy consuming,new endurable wearing parts to increase service life of vulnerable parts. Big crushing ratio and High ore particle fineness : The intrinsic grille pattern forcing evacuation is instead by over fall pattern controlling one. This can improve the milling of the granule and the quantity dealt. Simple structure and Convenient maintenance : Ball Mill changes the complicated grinding mill structure. we design the body and chassis integration which makes it easy to place the machine on the ground. Three meters of the ball machine above is especially configured with jack-up devices for easy maintenance. Good corrosion resistance and Runs steadily and efficiently : The rotary rack wheel uses casting gear hobbing and inside the cylinder there is wear-resisting lining board which has fine abrasion performance. This ball mill has stable operation and reliable performance. Easy installation Adjustment, and operation and High technology : Low speed driving unit with Lifting device; Large ball mills adopt pitot pressure or hydrostatic bearings. Horizontal Ball Mill https://www.zkballmills.com/horizontal-ball-mill.htm https://www.zkballmills.com/horizontal-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Horizontal Ball Mill is widely used in cement, silicate products, new building materials, refractory materials, fertilizer, ore dressing of black and nonferrous metals and glass ceramic production industry, for dry and wet powder grinding various ores and other grinding materials.Horizontal ball mill is an efficient tool for fine powder grinding. Ball mill is often used for grinding silica sand. The horizontal ball mill is used to grind many kinds of mine and other materials, or to select the mine. horizontal ball mill is widely used in building material, chemicalindustry, etc. There are two ways of grinding: the dry way and the wet way. It can be divided into tabular type and flowing type according to different expelling mine. China Zkcorp is a famous horizontal ball mill manufacturer.Working principle :The Ball Mill is a horizontal rotary drum apparatus driven by gears outside. It is a lattice pattern with two storage cells. The raw materials enter into the first cell of the Ball Mill evenly through the quill shaft in charging part. There are step liner palates or wave liner palates in the first cell which have been loaded various steel spheres of different scales. When rotating, the drum causes centrifugal force that brings the steel spheres to a certain height and then the spheres drop to impact and grind the materials. After the rough grinding in the first cell, the qualified partials will enter into the second cell through a single division plate .There are flat palates welded on the inner wall of the second cell, as well as steel spheres. The materials will be further grinded in it and at last the qualified granularities will be discharged through the unload part. Then the whole process is completed.Our Advantage : Large application range, simple structure and convenient maintenance. Large capacity and continuous work are very obvious. Barrel lining and grinding media can apply various abrasive materials. Installation and adjustment are very convenient and easy to be operated. Structure :Ball Mill is made up of feeding part, discharging part, gyre part, transmission part, (decelerator, small transmission gear, generator, electrical control) and so on. The hollow axis adopts the cast steel and the lining can replace , the rotating big gear processes in the way of casting rolling gear. The barrel body is wearable well and bears wearable scale board. This machine runs steadily and works reliably. Overflow Ball Mill https://www.zkballmills.com/overflow-ball-mill.htm https://www.zkballmills.com/overflow-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Overflow ball mill is derived by the cylindrical shell and the grinding medium (steel balls). Materials such as ore which has been broken will spread to the right. Then finally the materials are running out of the hollow shaft. The whole grinding process is finished. Overflow ball mill is is composed of feeding part, discharging part, turning part and driving part (reducer, small driving gear, electric motor and electric control). Structure : Overflow ball mill is is composed of feeding part, discharging part, turning part and driving part (reducer, small driving gear, electric motor and electric control). The quill shaft adopts cast steel part and the liner is detachable. The turning gearwheel adopts casting hobbing process and the drum is equipped with wear-resistant liner, which has good wear-resistance. Our Advantage : The motor power matched the overflow ball mill can be reduces by 18%-25%, energy saving should be more than 20%. The customers don’t need change the main bearing frequently so that can save a lot of maintenance costs and work time. The main bearing adopts grease lubrication, which can be protected from heavy metal pollution. The whole processing is smooth and reliable. Batch Ball Mill https://www.zkballmills.com/batch-ball-mill.htm https://www.zkballmills.com/batch-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Advanced shipping services, well-planned and organized facilities; we are flexible in presenting the product range with utmost safety. We have massive warehouse with Individual stock keeping units (SKUs). We are capable of sorting the products in an efficient way and can easily entertain bulk requirements of the customers.   Features After finished material is discharged, another raw material can be put in for grinding, cant continuous feeding and discharge material. Different liners and grinding media can be used to meet different requirements. The fineness of grinding material depending on milling time It can be used for wet or dry grinding, finished slurry can pass 1000mesh screen. working principle: Batch type ball mill is a skeleton pattern ball mill with horizontal cylindrical turning gear, drive by outer gear and two hoppers. The material goes to the first hopper after the spiraling by the quill shaft from the feeding equipment. The hopper has ladder sheathing or corrugated sheathing with steel balls inside, which will fall under the effect of centrifugal force by barrel turning to ram hard and grind material. After the kibbling in the first hopper, by monolayer partition panel, the material will enter the second hopper, which has plane scale board with steel ball inside to grind material. The powder material will be discharged from the grid plate to finish the grinding. Slag Ball Mill https://www.zkballmills.com/slag-ball-mill.htm https://www.zkballmills.com/slag-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Slag ball mill is the key equipment used for re-grinding the slag after it is pre-crushed. It is mainly applied in the superfine slag powder production industry and cement powder grinding station. Slag ball mill is the key equipment used for re-grinding the slag after it is pre-crushed. It is mainly applied in the superfine slag powder production industry and cement powder grinding station. chemical and other industries. Grinding ways can be divided into dry and wet these two types. According to different ore discharge ways, it can be divided into grid type and the overflow type. Working Principle of Slag Ball MillSlag ball mill is a horizontal rotating device transmitted by the outer gear. The materials are transferred to the grinding chamber through the quill shaft uniformly. There are ladder liner and ripple liner and different specifications of steel balls in the chamber. The centrifugal force caused by rotation of barrel brings the steel balls to a certain height and impact and grind the materials. The ground materials are discharged through the discharging board thus the grinding process is finished.ApplicationThis feeder is positive displacement feediing equipment. It can feed the material to next process evenly and continuously. It is suitable for the non-viscosity material, and the flow type powder material. It is for the material such as ore, coal powder, cement, clinker, limestone, clay powder etc. Our Advantage : High production capacity and greatly reducing the comprehensive electricity consumption of powder grinding. Stable performance and easy installation and maintenance. Lead Oxide Ball Mill https://www.zkballmills.com/lead-oxide-ball-mill.htm https://www.zkballmills.com/lead-oxide-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Lead oxide ball mill is a key machine mainly used to process lead oxide In grinding system, Beside that it is widely used in various manufacture industries, like cement, silicate, new building material, refractory material, fertilizer, ferrous metal, nonferrous metal and glass ceramics. Lead oxide ball mill is a key machine mainly used to process lead oxide In grinding system, Beside that it is widely used in various manufacture industries, like cement, silicate, new building material, refractory material, fertilizer, ferrous metal, nonferrous metal and glass ceramics. Besides, it can also used in dry and wet grinding for all kinds of ores and other grindable materials. Purpose : the key equipment for recrushing the lead oxide after they are primarily crushed & widely used for the dry type or wet type grinding of all kinds of ores and other grindable materials.Structure : Lead oxide ball mill consists of the main parts of the feeding part, discharging part, turning part, transmission part (reducer, small driving gear, motors, electrical control).   Our Advantage : Liner of ball mill is made of high-quality wear resistant material with high strength, wear resistance and long working life. Product fineness is adjustable, uniform and high qualified. Large capacity and crushing ratio, good sealing performance. It can be adapted to different working conditions. High grinding efficiency, low energy consumption. Cone Ball mill https://www.zkballmills.com/cone-ball-mill.htm https://www.zkballmills.com/cone-ball-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Cone Ball Mill changes the instrinsic grinding machinestructure.its is body and ground plank are integral whole so when fixing.It can be lowered on a plane surface once only use double tired rol ler axletree with grille pattern forcing evacuation is instead by overfall patten controlling one.This can improve the milling of the granule and the quality dealt. Cone Ball Mill changes the instrinsic grinding machinestructure.its is body and ground plank are integral whole so when fixing.It can be lowered on a plane surface once only use double tired rol ler axletree with grille pattern forcing evacuation is instead by overfall patten controlling one.This can improve the milling of the granule and the quality dealt with is inc reased by 15%-20%. Working Principle of Cone Ball Mill :The cone ball mill is horizontal cylindrical rotation device, driven by brim gearwheel. There are two chambers and grid. Material goes into the first chamber through the feeding inlet. Inside the first chamber, there are stage liners and ripple liners as well as steel balls. The shell rotates so as to generate electricity, and this force brings ball to a certain height and then balls drop down by gravity, the impact is the grinding force to the material. After the primary grinding, materials go into the second chamber through segregate screen. In the second chamber, there are flat liners and steel ball. After the secondary grinding, material is discharged from the discharging mouth. Then the whole grinding process is ended.Our Advantage : Its weight is reduced by 30—60% than the common rolling bearing ball mill. It is able to saving electricity 30-60% than common rolling bearing ball mill. The granularity of the discharging materials can reach 0.074mm. The Noise can be reduce by 5-10 decibel. Machine Rod Mill https://www.zkballmills.com/machine-rod-mill.htm https://www.zkballmills.com/machine-rod-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rod mill is divided into dry type and wet type and the customers can choose suitable type according specific needs. MBS type rod mill grinding media are steel rod, mainly for ore processing, suitable for non-ferrous metal and non-metallic mineral resources, compared to the general grinding equipment, the most notable feature is the steel rod in the interior of MBS type rod mill contact the material was linear, this can ensure that the equipment has a certain selective grinding effect, through MBS type rod mill grinding materials have more uniform particle size, will not appear over powder phenomenon in the process of grinding, improve the overall application value of the finished material. Application Of Rod Mill :Rod mill is widely applied in metal and nonmetal mine, water conservancy, glass and construction materials industries, mainly suitable for grinding various ores and rocks and artificial sand-making. Our high-efficiency rod mill adopts rolling bearing support instead of sliding bearing support with bearing bush. Therefore, it has advantages of even discharging size and high capacity.Our Advantage : The discharging granularity of rod mill is evener and the output is higher. The grinding media contact with the ore in a linear manner, so that it has selective grinding function. When used for coarse grinding, the processing amount of rod mill is higher than that of the ball mill with the same specification. Structure :The rod mill is composed by the cylinder part, feeding part, discharging part, main bearing part and driving part, which is similar with the other mills. Conveyor Equipment https://www.zkballmills.com/conveyor-equipment.htm https://www.zkballmills.com/conveyor-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Feeding Equipment https://www.zkballmills.com/feeding-equipment.htm https://www.zkballmills.com/feeding-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Screw Conveyor https://www.zkballmills.com/screw-conveyor.htm https://www.zkballmills.com/screw-conveyor.htm Conveyor Equipment Fri, 28 Jun 2019 00:00:00 +0530 We have numerous dealers and distributors associated with us to make our products available to buyers with ease and make timely delivery. We have our own storage unit wherein we keep a large stock for meeting urgent and massive requirements of the clients. Laced with modern amenities, this unit keeps the lot free from the damaging factors. LS Tube Screw Conveyor https://www.zkballmills.com/ls-tube-screw-conveyor.htm https://www.zkballmills.com/ls-tube-screw-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 We undertake online payment procedures which are completely safe and hassle free. The online transactions are supported by advanced security features. We have a skilled team of quality experts that stringently checks each and every product at different stages.   Our Advantage It achieved clean and environmentally friendly production, especially suitable for conveying dusty, hot (under 200) and sharp odour material. The wear treated screw is more wearable and stronger than traditional common screw. It can significantly increase the service life of the screw It can achieve multi-point feeding and multi-point discharging according to user's process layout. The redesigned discharging structure makes the discharging smoother. Compact structure, less wearing parts, convenient to install, operate and maintain. GLS Tube Screw Conveyor https://www.zkballmills.com/gls-tube-screw-conveyor.htm https://www.zkballmills.com/gls-tube-screw-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : GLS tube screw conveyor is a continuous conveyer equipment without the flexible traction, and it is suitable for conveying small sticky powders, granular and small pieces of material, and not suitable for conveying perishable, large viscous, easy caking and large pieces of material. GLS tube screw conveyor is a continuous conveyer equipment without the flexible traction, and it is suitable for conveying small sticky powders, granular and small pieces of material, and not suitable for conveying perishable, large viscous, easy caking and large pieces of material. For continuous conveying bulk materials with short distance horizontal or slightly inclined (15°or less ). Generally ambient temperature is -20 ~ 50℃, and material temperature is less than 100℃. It can mix materials at the same time. Our Advantage : Head and tail bearing pedestals are both disposed outside the shell, it is easy for installation and maintenance, and at the same, it can prevent dust going into the bearing. there is a packing box on the bearing seat, inside the box, it is filled with asbestos packing, and outside the box, it’s gland compaction, and this can effectively prevent dust spilling. The screw leaf in discharging mouth of GLS tube screw conveyor is designed as taper, and on special conditions, its reversed helical blade can prevent powder from clogging ends. End bearings were installed in the frond and end part of closed trough, and the function of the bearing is to bear the axial force generated by conveying. FU scraper Conveyor https://www.zkballmills.com/fu-scraper-conveyor.htm https://www.zkballmills.com/fu-scraper-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : FU type scraper conveyor (chain conveyor) is an conveying equipment which is traction components on the roller chain plate and continuous. FU type scraper conveyor (chain conveyor) is an conveying equipment which is traction components on the roller chain plate and continuous. This type of device with compact structure, good sealing, rational layout, application convenient maintenance, etc. It is mainly used for grinding powder, particle, small lump with strong abrasive in horizontal or inclination, also widely used in chemical industry, metallurgy, mining, building materials, electric power, light industry, traffic, road construction, food processing industry, port, etc. Application : Chemical industry, metallurgy, mining, building materials, electric power, light industry, traffic, road construction, food processing industry, port, etc.Our Advantage : Because the scraper conveyor is the use of the material in the friction to drive the material move, therefore, the smaller resistance during operation, low energy consumption, energy saving about 50% less in compared with the screw conveyor. Conveyor chain adopts high strength wear resistant alloy sleeve roller chain plate structure, and after the special technology processing, it has high strength, low friction coefficient, long working life and other characteristics; Wide scope transportation, it should be transport various powder, granular, lump material with high capacity and long distance below 150 ℃. The whole transport process conducted in confined Spaces, sealed safe and reliable, especially suitable for conveying volatile, toxic, corrosive, and special medium, etc. The type scraper conveyor is completed, there are FU200, FU270, FU350, FU410, various types etc. It can customize according to customer’s demand for special. Structure : FU type scraper conveyor is mainly composed of transmission device, chain scraper device, head device, intermediate shell, tail device, etc.Transmission Device : Transmission device mainly include motor, reducer, coupling, transmission system, frame, and protective cover, etc.This part of the high reliability, compact structure, less wearing parts, convenient operation and maintenance.The chain scraper device : Chain scraper device is mainly composed of guide rail, guide rail, scraper, chain and so on, is the main working parts buried scraper conveyor, its structure is reasonable or not directly decides the effect of material conveying. According to the characteristics of conveying material respectively designs scraper bar, frame structure, ensure material in conveying part material to pass through around the edges of the scraper in the process of conveying of material has certain viscosity, thus preventing material during delivery by extrusion formation of tight junction layer or material card in the slot machine and scraper, cause the loss of transmission capacity or failure.Casing head device : Casing head device is mainly composed of the head, head shaft, etc; Among them, the casing connection part of the head set with reliable seal, ensure no leakage of dust in the working process, and in its upper part is equipped with the access door, the observe the performance of the sprocket, conveyor chain at the same time, can also be convenient for related maintenance work.Intermediate casing : Intermediate casing is made up by a number of standard section, connected by flange, bolts, between each section and casing has standardized design, can be used according to different user's needs, quick adjustment.Tail device : Tail device mainly includes the tail shaft, slide plate, guide rail, chain tensioning device, the rear shell, etc; Among them, the shell sides, respectively, with guide rail, the tail shaft through the bearing seat fixed on the guide rails on both sides, and at the same time connected to the chain tensioner bearing; When adjusting the chain tensioner, drives the tail shaft bearing is sliding around on the guide rail, so as to realize the tension of the chain or loosen, the chain tensioner adjusting convenience, big tension, accurate positioning. Apron Chain Conveyor https://www.zkballmills.com/apron-chain-conveyor-bl650-bl1000.htm https://www.zkballmills.com/apron-chain-conveyor-bl650-bl1000.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : BL series apron conveyor is driving by cycle running chain, that can transport all kinds of bulk materials along horizontal or inclined (inclination angle is less than 25 °) direction. Since the carrying part and running parts are made by metal, thus compared with other continuous conveying machinery, apron conveyor can transport material with bigger bulk.  BL series apron conveyor is driving by cycle running chain, that can transport all kinds of bulk materials along horizontal or inclined (inclination angle is less than 25 °) direction. Since the carrying part and running parts are made by metal, thus compared with other continuous conveying machinery, apron conveyor can transport material with bigger bulk density & size, and material with sharp edges with strong abrasion, especially suitable for conveying high temperature( 600 ~ 700 ℃ )material. Therefore, apron conveyor is wildly used in mining, building materials, metallurgy, coal, chemical and other industries for transporting sharp, burning, corrosive material. Structure : Apron conveyor is content head roller, apron and chain device, tail roller tension device, material protection device, frame and driving device.Our Advantage : Apron bucket made by wear-resistant steel plate with high precision, the cumulative error is small, running accurate, stable and reliable; Adaptable, can transport material with bigger size & sharp edges & high temperature. In the transportation process the conveyor will complete material cooling and cleaning at the same time. With chain transmission, apron conveyor has advantage of high intensity, high efficiency, reliable operation, heavy load, suite for long-distance transportation; The chain has heavy load, high strength and high impact resistance because of heat treatment; chain plate joint sleeve use alloy steel carburizing with high abrasion resistance. Dust Collecting Equipment https://www.zkballmills.com/dust-collecting-equipment.htm https://www.zkballmills.com/dust-collecting-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 GZT Vibrating Feeder https://www.zkballmills.com/gzt-vibrating-feeder.htm https://www.zkballmills.com/gzt-vibrating-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : GZT vibrating feeder is widely used for feeding big size material for crushing in mine, cement, lime, ore dressing industries. GZT vibrating feeder is designed by our company absorbing advanced technology home and abroad, and adopts vibrating motor to produce vibration force. It can send large material into the crushers evenly. At the same time, by using the bar screen deck, materials such as soil which can be crushed easily will be removed and the carase crushing capacity is improved. GZT vibrating feeder use a pair of motor with complete same parameter as vibrating source. It can continuously and uniformly feed lump, granulate material to receiving equipment. and screen material during feeding process. It has feature such as big vibrating force, high strength, impact resistance, long service.   Application of GZT Vibrating Feeder : It is widely used for feeding big size material for crushing in mine, cement, lime, ore dressing industries.   Our Advantage Vibrating source is motor, small noise, strong vibrating force. Low energy consumption. Stable vibrating force and easy adjustment, can change and control material feeding any time. Gap between stick on outlet are adjustable. It can separate soil and sand during feeding process, the pre-screen capability can improve the coarse crushing capacity. Material trough use frame type connect with rivet, and side plate is bend by a entire steel plate, compact structure, good rigidity, fatigue resistance. Both backplate and stick are made by ware-resistant material, strong structure, high strength, impact resistance. Big processing capacity, reliable running, easy maintenance. ZSW Series Vibrating Feeder https://www.zkballmills.com/zsw-series-vibrating-feeder.htm https://www.zkballmills.com/zsw-series-vibrating-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 ZSW Series Vibrating Feeder is mainly used to feed material into primary crusher evenly and continuously. Meanwhile, it can screen material and strengthen the capacity of the crusher.   Introduction ZSW Series Vibrating Feeder is mainly used to feed material into primary crusher evenly and continuously. Meanwhile, it can screen material and strengthen the capacity of the crusher. This machine takes the dual eccentric shaft vibration exciter through the triangle belt by motor; the exciter's two eccentric axles do the synchronous reverse revolution assured by a pair of meshing gear; the two eccentric axles have certain angle when they are installed, the centrifugal force produced by it makes the sieve body do round straight-line vibration among the vertical direction, the materials move foreward constantly in the process of vibration. Our Advantage : Steady vibrating, reliable working and long life. The flow rate can be changed and controlled at any time. Low noise and energy consumption. Simple structure, light weight and small size. Able to protect the machine from dust pollution when using the enclosed structure. Apron Feeder https://www.zkballmills.com/apron-feeder.htm https://www.zkballmills.com/apron-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction Apron feeder is one of the machines for continuously transporting materials. It is widely used to transport large-volume materials to various crushing equipment uniformly and continuously in a short distance.Apron feeder can perfectly solve the transportation problem of loose and block materials as well as large feeding quantity problem in large and medium production lines. It is especially suitable for transporting large, high temperature and sharp materials, and it can reliably work in harsh and humid outdoor environments. Now the apron feeder has been widely used in cement, building materials, metallurgy, mining and other industrial sectors for its superior performance advantages. Apron feeder may be used as the material tank for feeding the primary crusher continuously and evenly, or used for conveying material with large granularity and gravity in a short distance. It may be installed flatly or tipsily, with the maximum tipsy angle of 12 degree. In order to avoid the material's striking the feeder, the tank can not be in the status. How to choose the machine suitable for you : What’s your throughput? Such as 5t/h,10t/h,20t/h etc. How long you need conveying distance? Such as 5m,20m,50m,100m etc. What’s material you need conveying? Such as coal, cement, stone, grain etc. What’s the angle? Such as 5°,10°,15°25°etc. Structure : The apron feeder consists of drive unit, frame, head device, running parts and end tension device etc. Running parts is a key of the machine. It can be dragged by circular circuit drag chain; drag chain can be traction on supporting wheel and supporting roller can support conveying channel so as to convey materials.Our Advantage : Wide application. It can transport materials and goods that have sharp edges. And large materials are available. It is also suitable to convey high temperature materials that are below 400℃. Large carrying capacity. The slot board adopts stamping and welding structure, being able to adapt the delivery of denser materials. Good airtight performance. It does not spread and leak materials during running and unloading process. Smooth and reliable operation and low noise. Long durability and easy maintenance. Disk Feeder https://www.zkballmills.com/disk-feeder.htm https://www.zkballmills.com/disk-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :Disk feeder is a cubage measuring feeding equipment; it supplies materials to the next procedure evenly and continuously; at the same time, it can bear relatively higher pressure. It is widely used in gold concentrator, coal mine, chemical plant, construction and foundry for quantitative and even feeding.ApplicationThis feeder is positive displacement feediing equipment. It can feed the material to next process evenly and continuously. It is suitable for the non-viscosity material, and the flow type powder material. It is for the material such as ore, coal powder, cement, clinker, limestone, clay powder etc. Our Advantage : Least chance of materials being destroyed in the process of feeding. Continuous feeding of materials that are not uniform in size and shape. Less drive power Air-tight construction is feasible. Applicable to large size silo at large feed rate. Electromagnetic Vibrating Feeder https://www.zkballmills.com/electromagnetic-vibrating-feeder.htm https://www.zkballmills.com/electromagnetic-vibrating-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction GZ series Electromagnetic Vibrating Feeder is mainly used for evenly, continuous and quantitative feeding for lump type, particle type and powder type materials, which is from storage silo and other storage equipment to receiving device with automatic feeding volume adjustment control. GZ Series Electromagnetic Vibrating Feeder is mainly used for evenly, continuous and quantitative feeding for lump type, particle type and powder type materials, which is from storage silo and other storage equipment to receiving device with automatic feeding volume adjustment control. The series of feeder have the features like simple structure, easy operation, no need lubrication, low energy consumption and homogenous feeding volume. Application :GZ Series Electromagnetic Vibrating Feeder is mainly used for mining, metallurgical, chemical, coal, machinery and other industries. It could feed block, grain and powder materials evenly and continuously into receiving device. This series products can be specially designed and customized acorrding to customers' demand. Furthermore, all types electomagnetic vibration feeder can be operated manual or automatic control. Our AdvantageAdvanced vibration mechanism with low energy consumption because of working on low critical near resonance state.chlo Adopt Silicon controlled rectifier half-wave rectifier control method, when operating, automatic control can be realized by adjust the development angle of silicon controlled. Due to the instantaneous change or opening and closing for material flow, the feeding volume with high accuracy. When operating, material will been throw up continuous, then jumping forward with parabolic trajectory, so that have less abrasion to screen cell. Widely application, alloy screen cell feeder can used for conveying wear and corrosive materials, sealing structure feeder can used for high pollution and easy to dust material. Feeder with features like small overall size, light weight, simple structure, no need lubrication and easy to maintenance. Vibrating Grizzly Feeder https://www.zkballmills.com/vibrating-grizzly-feeder.htm https://www.zkballmills.com/vibrating-grizzly-feeder.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Vibration Grizzly Feeder series are widely used in mining, metallurgy, construction, light industry, electricity, food and other industries. It can transport the material with the shape like cubic and granularity into the receiving device continuously and timely with the stable speed in the production line. Vibration Grizzly Feeder series are widely used in mining, metallurgy, construction, light industry, electricity, food and other industries. It can transport the material with the shape like cubic and granularity into the receiving device continuously and timely with the stable speed in the production line. The feeding trough of the synchronization inertia vibration feeder is flexible connected to the motor. The motor does not participate in the vibration. The synchronization inertia vibration feeder has reliable operation on low accident rate. It is adjustable for the feeder amplitude and tank tilt angle. There are many installations for feeder, such as support type, hanging type, and with both style . The trough can be configured to a variety of liner. Vibration Grizzly Feeder uses two same motors and two same exciters as the excitation source . Exciter is a special device with eccentric. It is vibration actuator equipment to generate centrifugal force by driving exciter rotating eccentric, which is powered by motor rotation. According to the planar body vibration machine synchronization elemental theory, when the two exciters do the reverse synchronizing operation with the same angular velocity, the inertia force of the shaker is placed in the center direction between the two component. They are equal and opposite. They cancel each other out. And the forces on vertical of the centre connection are superimposed . On the inertia force , feeding trough does resonance vibrate along the reasonably direction. The feeding ability of Synchronization inertial vibration feeder is 260 ~ 2500t / h. Our Advantage : Vibrating grizzly feeder adopts imported manufacturing technology in Finland, Sweden, frame type ring vibrator Kai rivet connection structure, firm structure, high strength, wear resistance. Vibrating grizzly feeder using manganese steel plate and bar with enough rigidity, can withstand the impact of large stone. Vibrating grizzly feeder discharge side has special bar structure, the gap can be adjusted at the same time, give full play to the effect of back breaking machine. Screening Equipment https://www.zkballmills.com/screening-equipment.htm https://www.zkballmills.com/screening-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Pulse Jet Bag Filter https://www.zkballmills.com/pulse-jet-bag-filter.htm https://www.zkballmills.com/pulse-jet-bag-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 The range is 100% quality checked and you can rest assured us for the same. We along with our quality auditors make certain that even the raw material used go through varied stages of checking. Quality being the prime concern of the company; it keeps a strict check on the production, packaging and delivery processes.   Our Advantage New and advanced dust removing concept. No air pipe. Pulse valve is assembled at the side the chamber shell or top. No need to disassemble and assemble the air pipe when replacing the bags. High performance pulse is applied to replace many smaller pulse to reduce the maintenance as much as possible. Multi-chamber and off-line dust removing. Long life of filter bag. Available for high density dust containing air collection, for example, O-Sepa separator, the dust content of which will reach 1000g/Nm3. Air tank will reduce the pressure decrease caused by equipment. Bag Filter https://www.zkballmills.com/bag-filter.htm https://www.zkballmills.com/bag-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Bag filter is a kind of dry dust filtration device. Our company can provide design, manufacture, and installation one-stop service for bag filter. Our product range mainly include bag filter, single bag filter, pulse bag filter, mechanical reverse air bag filter, wet bag filter and bag filter parts. A bag filter, baghouse or fabric filter is an air pollution control device and dust collector that removes particulates out of air or gas released from commercial processes or combustion for electricity generation. It is widely used in cement, metallurgy, machinery, chemical, power plants, and refractory industries, especially for dust collection system, such as crushing, packaging, warehouse, clinker cooler and various grinding mill in cement plant. Bag Filter are classified by the cleaning method used. The three most common types of baghouses are mechanical shakers, reverse gas, and pulse jet.   Our company can provide design, manufacture, and installation one-stop service for bag filter. Our bag filter models mainly include ZM Series Single Pulse Bag Filter, PPC Series Pulse Bag Filter, ZL Series Long Bag Pulse Dust Filter, UF Series Mechnical Vibration Bag Filter, GD Horizontal Electrostatic Dust Collector etc. Our Advantage : Reliable design ensures the bag filter stable and long-term operation with the other main equipment and little maintenance. Optimized duct design will be in favor of uniform air distribution. Air leakage prevention design ensures the lowest air leak rate for the bag filter. Steel sub-structure design, which would be easy for transport and installation of the equipment. Low operating costs. Optimized design of process parameters is conducive to efficient and stable operation of the bag filter with low resistance, reducing energy consumption, as well as the loss of the bag. StructureBag filter is consist of holder, ash bucket, the middle cabinet, the upper part cabinet, bag, frame, jet cleaning device and PLC control procedures and other components. The middle cabinet has sub-chamber structure. Dusty gas goes through collecting tube achieving to each ash bucket. Long Bag Pulse Dust Collector https://www.zkballmills.com/long-bag-pulse-dust-collector.htm https://www.zkballmills.com/long-bag-pulse-dust-collector.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : ZL series Long Bag Pulse Dust Collector is a new type and high efficient bag filter that develops from the common short bag fpulse bag filter. It has the features like bigger air volume, stronger dust cleaning ability, high efficiency, easy operation and maintenance and etc. It is suitable for dusty air cleaning and maerial dust collecting in the industries. ZL Series Long Bag Pulse Dust Filter is a new type and high efficient bag filter that develops from the common short bag pulse dust filter. It combined the advantage of pulse-jet and reverse-blow, and lengthen the bags, it fully makes the function of strong injection blow dust removal by compressed air. And overcines the warkness of low strength by dust cleaning ability, high efficiency, low emission concentration, low air leakage, low energy consumption, small land machinery, chemical industry, electrical etc. Pulse Dust Collector is a new type and high efficient bag filter that develops from the common short bag fpulse bag filter. It has the features like bigger air volume, stronger dust cleaning ability, high efficiency, easy operation and maintenance and etc. It is suitable for dusty air cleaning and maerial dust collecting in the industries like metallurgy, construction, chemical and etc. Application of Bag Pulse Dust Collector :It is suitable for dusty air cleaning and maerial dust collecting in the industries like metallurgy, construction, chemical and etc.Our Advantage : Advanced thin type lifting valve and off-line dust cleaning device can gurantee to collect the dust completely. Reasonable design for air inlet evenly flow tube and dust hopper discharging device. This can resolve the problem the uneven air flow of each chamber. Bigger volume air bag can be suitable for both high pressure and low pressure air supply. Spring increase type is adopted on the top of filtering bag. It has the advanages like good sealing performance, easy and fast bag replacing, bag replacing outside the bag filter. Design of filtering bag is different according to different industry and application. The fabrication standards are increased at approx. 50% based on the industry standard. Solenoid pulse vale adpots high quality raw materia. Its mebrane has longer using life. Control system adpots advanded controller. It has 3 controlling methods: pressure difference, timing and manual. Offline valve, pulse valve and ash discharging valve are auotmatically controlled by the system.   Structure :  ZL series Long Bag Pulse dust collector consists of ash bucket, upper box, middle box, lower box. Upper box, middle box, lower box are cell structure. The dust air come to ash bucket by inlet duct, the coarse size will directly fall into the bottom of bucket, fine sizewill rise along airflow into middle box, the dust attach outised surface of bag filter, the clean air after filter go into upper box and exhaust to open air. Upper box is devided into thousands chambers. In order to realize off-line cleanign dust and maintenance, each chamber has equipment 1 lifting valve. Pneumatic vent valve is controlled by air cylinder. The advantages are realiable operation, fast speed of on/off, without any leakage of air. Compared with horizontal installation, the vertical installation fo pneumatic vent valve is easier during maintenance. Filtering bag is self-locked and sealed on the board holes by the flexible ring on the bag. This can gurantee low emission density and easy for installation and replacement. Optimized injection short tube can gurantee perfect dusting cleaning performance. Safety guard and walking platform are equipped for regular maintenance. Cyclone Dust Collector https://www.zkballmills.com/cyclone-dust-collector.htm https://www.zkballmills.com/cyclone-dust-collector.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : XFCC series cyclone dust collector also called the centrifugal dust collector, it is mainly used for removal of the dust of the industrial waste gas with high density non-fabrous and cohesiveness. It is used in ventilation dust removal and material recycling system of mining, metallurgy, refractory, coal, chemical and electric power industries, especially. XFCC series cyclone dust collector also called the centrifugal dust collector, it is mainly used for removal of the dust of the industrial waste gas with high density non-fabrous and cohesiveness. It is used in ventilation dust removal and material recycling system of mining, metallurgy, refractory, coal, chemical and electric power industries, especially suitable for the initial purification for high temperature flue gas. Our Advantage : Suitable for purification the dust with big density, and particle size above 5 micron; not suitable for purification the dust with strong cohesiveness. No moving parts, easy to management and maintenance. Under the same air volume processing, it small volume, simple structure and low cost. Many set machines work together in parallel with same air volume processing, small volume, simple structure and low cost. It can be resisted 400℃ high temperature, if adopts special high temperature resistance material, it will resist higher temperature than 400℃. Application of Cyclone dust collector : It is used in ventilation dust removal and material recycling system of mining, metallurgy, refractory, coal, chemical and electric power industries.Structure : XFCC cyclone dust collector is mainly composed of inner cylinder, cylinder, cone tube, spiral case, etc. Filter Bags https://www.zkballmills.com/filter-bags.htm https://www.zkballmills.com/filter-bags.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Filter bag is the key part for bag filter operation process, normally the cylinder shaped bags are vertically hanging inside of bag filter. Filter bag is the key part for bag filter operation process, normally the cylinder shaped bags are vertically hanging inside of bag filter. For impulse bag filter, dust is attached to outside surface of bag, when the dusty gas go through bag filter, dust is collected and gathered on the outer surface of bag, and clean air goes through bag and exhaust open air. The bag cage is inside bag for supporting. It can preventing bag fall down. And it also can use to clean dust cake and re-distribution. Structure : Filter material use fiber, which has cotton fiber, wool fiber, synthetic fiber and glass fiber etc. Our Advantage : Normal filter material is 208 and 901 dacron, its operation temperature does not exceed 120℃, however, operation temperature of glass fiber bag is not more than 250℃. Cotton fabric normally used for dusty gas without corrosivity and temperature below 80-90℃. Horizontal Electrostatic Dust Collector https://www.zkballmills.com/horizontal-electrostatic-dust-collector.htm https://www.zkballmills.com/horizontal-electrostatic-dust-collector.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : GD horizontal electrostatic dust collector uses special three-electrode structure and has more extensive adaptability of dust collecting. GD horizontal electrostatic dust collector uses special three-electrode structure and has more extensive adaptability of dust collecting. It adds appropriate pre-charged electrode at the inlet and can achieve high collecting efficiency by low electric field. Its electric field is solid and reliable. It is economical and convenient for installation, adjustment and maintenance. It can be widely used for gas filtration in electricity, metallurgy, chemicals, building materials, paper and other industries. Application of electrostatic dust collector : Electricity, metallurgy, chemicals, building materials, paper and other industries.Structure : GD horizontal electrostatic dust collector is mainly composed of housing, inlet, outlet, anode system, cathode systems, high voltage silicon rectifier transformer system, rapping device, hopper and ash discharging system, electrical control systems and other auxiliary facilities.Our Advantage : No maintenance inside electric field. Maintenance outside external electrical field can be done during running ; Compact structure, small footprint; Solid structure, nice rapping force transmission, a wide range of applications; Large corona wire stiffness, good discharge performance, can continue to work effectively; Rapping intensity, period, sequence can be adjusted in accordance with the appropriate requirements; High temperature resistance, can work under 450 ℃. Crushing Equipment https://www.zkballmills.com/crushing-equipment.htm https://www.zkballmills.com/crushing-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Linear Vibrating Screen https://www.zkballmills.com/linear-vibrating-screen.htm https://www.zkballmills.com/linear-vibrating-screen.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Line vibrating screen(line screen), as new-style sieving equipments with high efficiency, is widely used in mining, coal, smelting, building materials, refractory material, light industry and chemical industry etc. Line vibrating screen(line screen) also can sieve and classify the powdery and granulating materials, so it is widely used in plastics, abrasive. Linear vibrating screen has a unique effect on powdery, granular materials selection and classification. Widely used in chemical, pharmaceutical, food, metal, metallurgy, mining and other industries. Chemical industry : Fertilizers, urea, petroleum coke, resins, paints, cosmetics, paints and so on. The pharmaceutical industry: industrial chemicals, the powder particles pills, pellets, etc. Food industry : Soy, chestnut, small steamed bread, spices, sugar, starch, salt, rice flour, milk powder, soy milk, egg, soy sauce, fruit juice. Metals, mining metallurgy : aluminum powder, lead powder, copper powder, ore alloy powder, powder electrodes, manganese dioxide, copper powder, magnetic power, abrasives, refractory, kaolin, limestone, alumina, heavy carbon acid calcium, quartz sand. Other industries : Plastics, abrasives, activated carbon, carbon, building materials industry. Our Advantage : Sieve machine design, ingenious and easy to assemble, one person can operate the screening machine. Independent and other related brand manufacturers, compared with a larger screen area and high efficiency of processing capacity. Unique screen structure design, convenient and fast change screen (only 3 to 5 minutes), in addition, this design allows the use of a variety of screen (nylon, special dragon, PP nets). The parent network to fully support the fine mesh, so fine mesh scored a longer life, and reduce the supplies of fine mesh, the production process and the long time can reduce a lot of cost. Rotary Screen https://www.zkballmills.com/rotary-screen.htm https://www.zkballmills.com/rotary-screen.htm Fri, 28 Jun 2019 00:00:00 +0530 Description of Rotary Screen :  This series of rotary screen are always used in processing minerals such as ferrous metals including hematite & magnetite And nonferrous metals including Lead, Zinc, Gold and Silver etc. This machine works in a re-circulating network with Ball mill, which can upgrade the fineness of ferrous and nonferrous metals. Its efficiency is twice as that of Spiral Classifier. Application : Quarry:suitable for screening and classifying gravel,clay,mountain meal,sand,gold,etc. Coal Industry:suitable for screening and classifying lump coal,coal dust,coal washing,etc. Chemical,Mineral-selecting Industry:suitable for grading and classifying lump,powder substance, etc. Metallurgy,construction and other industries. Features: It is suitable to separate various materials included poor quality of coal, coal slime, or soot. It do not require special facility and suitable for various material feeding methods. It has higher efficiency by the installation of comb shape screen structure. Cylindrical shape of screen provided larger surface area which has higher possibility of materials to contact with the screen mesh; therefore, it has higher capacity and more effective. It is a energy saving equipment. The equipment is fully sealed with a cover to minimize the suspension of fine material in the air during the operation, able to avoid working environment pollution. Since it is covered, less noise pollution during the operation. It is durable and low maintenance cost. The checking and the maintenance are easily to process through opening on the cover. High-frequency Screen https://www.zkballmills.com/high-frequency-screen.htm https://www.zkballmills.com/high-frequency-screen.htm Fri, 28 Jun 2019 00:00:00 +0530 High-frequency screen consists of vibration exciter, ore slurry distributor, screen frame, machine frame, suspension springs and sieve, etc.   Features : High efficiency, small amplitude and high frequency of screening; regarding to the working principle, it differs from the conventional screens. By means of breaking of the surface tension of slurry, together with small granularity’s high speed vibration on sieve cover and accelerates the separating of large-density useful mines and increases the contacting probability of the materials smaller than output granularity and the sieve pore. Therefore, it creates good condition for separating materials, especially for the small size Heavy Vibrating Screen https://www.zkballmills.com/heavy-vibrating-screen.htm https://www.zkballmills.com/heavy-vibrating-screen.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :ZSG series highly efficient heavy vibrating screen is new screening equipment, which is widely used in mining, coal, electricity, metallurgy, and building materials industry for pre-grading the bulk material or breaking the bulk material before grading operations. Exciting force is generated by rotation of eccentric mass vibrator, and the trajectory of the screen box is for a circular motion.ZSG series highly efficient heavy vibrating screen has many advantages as follows : Small volume, large capacity of screening. Light weight, convenient installation and process layout. Low energy consumption, reliable operation belongs to energy-saving equipment. The structure is simple and easy to operate. Lubrication, maintenance, and repair of the equipment is simple. Low cost, reliable operation. Drum Sieve https://www.zkballmills.com/drum-sieve.htm https://www.zkballmills.com/drum-sieve.htm Fri, 28 Jun 2019 00:00:00 +0530 The GS Series Drum Sieves, which we supply, are acclaimed for their superior quality. We have installed the latest machines and technologies in the massive warehouse that helps us in sorting out the product range in the dedicated time span. The automated warehouse system has decreased the human interference as well. We keep a stern check on the payment procedures and simultaneously maintain records of the transactions made with us. Thus, we ensure that the payments are received with utmost security. Ore Crushing Plant https://www.zkballmills.com/ore-crushing-plant.htm https://www.zkballmills.com/ore-crushing-plant.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : ZK Corp Crusher produces several series ore crushers, of which jaw crusher, impact crusher and mobile crusher fits for processing this ore best. export to South Africa, Zambia, Congo, India, Indonesia, Chile, Argentina and more than 80 countries. ZK Corp Crusher produces several series ore crushers, of which jaw crusher, impact crusher fits for processing this ore best. export to South Africa, Zambia, Congo, India, Indonesia, Chile, Argentina and more than 80 countries.   Structure : Technological Process: Iron ore Transported by the dump truck Vibrating feeder Jaw crusher (Primary crusher) Spring cone crusher (Secondary crusher) Circular vibrating screen Finished product as the customer required Max feeding size : 420mm, 500mm, 600mmOutput size : As the clients required (1- 31.5mm) Application : Mining, metallurgy, and chemical industry. Attention : If the feeding size is smaller than 115mm, 150mm, 200mm, it can be crushed by the spring cone crusher directly, and avoid the primary stage crushing. Limestone Crushing Plant https://www.zkballmills.com/limestone-crushing-plant.htm https://www.zkballmills.com/limestone-crushing-plant.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Limestone crushing production line is an important link in burnt lime production line and cement production line. Limestone Crushing Plant (Limestone Crushing Line ) is an important link in burnt lime production line and cement production line. ZK Corp has its own proprietary products screening crusher is designed for crushing limestone and designed. Limestone is an important raw material of limestone gravel plants, aggregate plants, has a wide range of applications, our company provides the crusher wear parts can increase the life expectancy of 3.2 times, exports to the United Kingdom, the United States, Canada, Indonesia, the Philippines, India, Australia, 80 countries. Our company manufactures various equipments for whole set of stone production line, and provide professional technical support for customers. The designed ability of production is generally 30~400 tons / hour. We design different production lines by combining different models of equipments to satisfy different customers' practical requirements. In order to meet different processing needs of customers, the output can be adjusted easily, meanwhile, it can be equipped with cone crusher, dedusting equipment etc.   Our Advantage : Good gravel particle shape, reasonable grade and less grinding power. Equipment investment is 25-50% less than conventional production line, short investment recovery period and significant economic benefit. Automation, high degree of information technology, high production efficiency and less employee. Jaw Crusher https://www.zkballmills.com/jaw-crusher.htm https://www.zkballmills.com/jaw-crusher.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Jaw Crusher is applied in large block of material crushing in mining industry, metallurgical industry, construction industry, highway, railway, water, and chemical industry. Jaw crusher is a large kind of complex tilting crushing equipment, and it is mainly used for crushing medium hard ore and rock whose compression strength is no more than 250MPa, and with the quality of large crushing ratio, high yield, uniform particle size, reliable, easy to maintain and low operating cost, it is widely used in mining, metallurgy, construction, roads, railways, water conservancy, chemical industry and etc. PE series jaw crusher is used for coarse crushing different kinds of ores and rocks, and PEX series jaw crusher is used for intermediate and fine crushing. Our Advantage : Jaw plates is made of high strength steel, one time shape casting, and with characteristics of wear resistant, compression resistance, and long life; High productivity, large crushing ratio, uniform product size, low power consumption Gasketed discharging adjusting device, reliable and convenient, large adjustment range, equipment flexibility is increased. Simple structure, reliable operation and low operating costs, safe lubrication system, and easy parts replacing. Impact Crusher https://www.zkballmills.com/impact-crusher.htm https://www.zkballmills.com/impact-crusher.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : PF Series Impact Crusher is mainly used in secondary crushing, and can crush material o f crushing compression strength no more than 320 Maps. It is suitable to produce high rank highway, hydroelectric and building material and such industry as stone. Impact Crusher is one kind of equipment to crushing the brittle material which compression strength no more than 350 Map, the advantage including high crushing ratio, uniform product grain and low over crushing, low energy consumption, high adjustment range of product grain size and optional crushing etc, which is mainly used in mine, metallurgy, cement, construction material, coal etc for secondary crushing and fine crushing the medium hardness material. Our Advantage : Large feeding port and high crushing cavity, suitable to crushing the material with high hardness and big grain size, and less powder. The gap between impact plate and hammer plate is adjustable, so the discharging grain size can be effective control and the grain shape is well. The hammer, impact plate and lining plate are made of new type abrasion-proof material with long working life and impact protection, wear protection. Because of the function of three-stage crushing and plastic, so the crushing ratio is high, and the product shape is cube and can optional crushing. The multi-function hydraulic station has many function of hydraulic discharge gap with high speed, impact plate stable vibration and the body open automatically. Cone Crusher https://www.zkballmills.com/cone-crusher.htm https://www.zkballmills.com/cone-crusher.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : ZKcorp offers complete jaw and cone crusher systems designed specifically to meet your crushing needs. We have a wide range of cone crusher and jaw crusher models to handle various type of aggregate product and process capacities. Contact a Westpro engineer today for your cone crusher inquiries. Cone crusher is generally used as a secondary crusher in a crushing circuit. Pre-crushed product (usually 3in minus depending on the cone crusher model) is fed through the top of the cone crusher and flows over the mantle. The vertical cone crusher drive shaft rotates the mantle eccentrically below the concave, or bowl liner, squeezing the product and crushing it between the mantle and concave. Cone crushers are usually run on belt drives driven by an electric motor or diesel engine. Cone crushers are used extensively throughout the aggregate and mineral processing industry. ZK Corp- One Professional Cone Crushers manufacturer In ChinaAccording to demand on rock cone crushers of customers, it is developed based on laminated crushing principle and conceptual design of “more crushing and less grinding”; thus this new type of cone crusher – Hydraulic cone crusher is integrated with high wobble frequency, optimal cavity shape and reasonable stroke. This series of efficient cone crusher has more reasonable and perfect structure and more advanced technology. As the professional mining machinery manufacturer,  Cone crushers are used and welcomed in China cone crusher market and even worldwide.   Our Advantage : Hydraulic Clearing Hydraulic Adjustment High Productivity Standard Replacement Parts Cost Effective Spiral Classifier https://www.zkballmills.com/spiral-classifier.htm https://www.zkballmills.com/spiral-classifier.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Spiral Classifier also can be called spiral separator, screw classifier or screw separator. It is widely used in the concentrator and make up a closed-loop with ball mill. We produce high weir type classifier, single and double spiral type classifier and immersed single and double spiral classifiers. Our spiral classifiers are widely used in the separation of ore in closed circuits with ball mills for the grading of ores and metal ore-dressing and other operations. This product is featured with simple structure, reliable working condition and convenient operation. Because different grains have different specific gravity and sedimentation rates in liquid, this product allows the fine ore to float in the water, while coarse ore sinks to the bottom. Working PrincipleThe principle used in spiral classifier is that different sizes of crushers have different weights, so their sedimentation rates are also different. In the working process, fine ore grains float on the surface of water, and rough grains sink on the bottom of the cell. Screw grader can classify materials from mill, and then bring the rough grains to the entrance mouth of mill with the help of flights, and discharge the fine ore grins though pipe. The pedestal spiral classifier is made of box iron. The body is made of welding steel plates. The faucet and spindle nose of screw shaft are made of pig iron set which is wear-resisting durable. The take-up sets include two types power-driven and manual operation.Our Advantage : Can be very convenient to control the content of sand powder and to meet users’ requirements. Spiral classifier has advanced technology, simple process, particularly suitable for large and medium-sized sand making production line. The content of powder with size of 0.00--0.75mm is between 2%-15% and can be adjusted. The quality of powder is easy to control. The adjustment of fine is convenient, flexible, and reliable. Wet Magnetic Separator https://www.zkballmills.com/magnetic-separator.htm https://www.zkballmills.com/magnetic-separator.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :The magnetic separator can separate raw materials with different magnetic rigidities. The magnetic separators are available in cyclic design with process vessel diameters smaller than 3mm. Magnetic Separator is one kind of efficient equipment for processing fine, feebly magnetic minerals, such as hematite, limonite, wolfram, limonite, and tantalum-niobium, etc. In recent years, it is also more and more applied in purifying quartz, feldspar and nephline. Its magnetic system is a ring-shape chain closed magnetic circuit with energizing coils made of copper tube and cooled internally by water. Grooved plates made of magnetic conductive stainless steel are used as magnetic matrix.Working principle :When the raw materials flow into the tank body of the wet drum magnetic separator, firstly, the flowing direction of the raw materials is the same as the rotary direction of the magnetic drum, the iron magnetite materials are attracted to the surface of drum. This is the first separation. In the second step, the flushing water below flush the raw materials back for the second separation. This time the flowing direction of the raw materials is opposite to the rotary direction of the magnetic drum. Then along with the rotation of drum, the iron magnetite materials on the surface of drum will finally leave the magnetic field and fall to the ore concentrate box under gravity. Also, the flushing water above helps to flush the iron magnetite into the ore concentrate box. The weak magnetic and non-magnetic materials can not be attracted and will flow to the discharge pipe for tailings.Features : Magnetic system material is high performance & high quality Ferrite material. Wide range of granularity, high separation precision, simple structure, maintain conveniently. Flotation Machine https://www.zkballmills.com/flotation-machine.htm https://www.zkballmills.com/flotation-machine.htm Fri, 28 Jun 2019 00:00:00 +0530 Flotation machine is mainly used for separating copper, zinc, lead, nickel, gold and other non-ferrous metals, and  it can also be used for ferrous metals and non-metallic rough and refined. Our company mainly produces three kinds of flotation machine  as follows:     Mechanical Agitating Flotation Machine With Auto Air SuctionNew structure of impeller is backwards inclined double impellers equipped with honeycomb duct and dummy bottom. Therefore, the slurry in the tank will cycle upward and downward in a fixed flow manner, which is helpful to the suspension of those coarse particles. Air and slurry are naturally sucked without need for foam pump.Mechanical Agitating Aeration Flotation Machine SetModels XCF and KYF are enforced aeration flotation machine. It has a smaller diameter of impeller, thus lower peripheral speed, saving 30-50% of power. Because and air distribut or is equipped in the tank, air is evenly dispersed. The impeller acts as a centrifugal pump, so as to make the solid particles suspending. The tank is mode as u type, reducing sand settlement to the least .Due to reasonable design of the impeller structure and the impeller space, impeller wearing is even, so , the service life of the impeller and stator are extended. Model KYF is unable to spontaneously suck slurry, while has low power consumption. In contrast, model XCF has the ability to automatically suck slurry, and may be allocated horizontally without need for foam pump, but consumes more power than model KYF. Therefore, model XCF and model KYF are combined into a set, i.e., XCF as the sucking tank, and KYF as the direct tank. The combined set can be arranged horizontally without foam pump either.Mechanical Agitating Flotation Machine with Auto Air SuctionThe BF flotation machine impeller is composed of the closed double frustum, may produce the strong slurry under to circulate, its characteristic : The suction intensity is big, the power loss is low. Each trough has the suction, attracts the thick liquid and the flotation process function, from becomes the flotation process return route, does not need any supporting facility, the level disposition, is advantageous for the flow change. The slurry circulation is reasonable, can maximum limit reduce the coarse sand precipitation. Is equipped with the slurry surface automatic control and the electrically controlled installment, the adjustment is convenient. Vacuum Filter https://www.zkballmills.com/vacuum-filter.htm https://www.zkballmills.com/vacuum-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 Vacuum press filter is an updated equipment of our company with patent right. It is suitable for all circumstances that the common pressure filter of belt type (DY Type) can be used in and dehydration of compressible and fine sticking materials that need washing, with the productivity enhanced by 30 to 50%, water content in filter cake reduced by 5 to 8%. Box Pressure Filter https://www.zkballmills.com/box-pressure-filter.htm https://www.zkballmills.com/box-pressure-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : As a excellent equipment in coal preparation , chemical, building materials, metallurgy and other industries dehydration, XMZ type filter, with fully automatic chamber pressure, plays an  important role in a closed cycle of the washing, purifying sewage and making full use of its energy ,and is applicable to other industrial sectors, sewage treatment and solid-liquid separation operations. Its working processes is made of four parts, namely reaching to the top of filter plate, pressure filtration, moving the head board and unloading cake, achieving process control and automatic operation. The chamber pressure filter series have been widely promoted in the national coal washing plant. Practice has proved that the average moisture of cake is 21% or less, the clear filtrate and the solid content 0.03g / L on average, 10 times lower than the environmental emissions standards. The machine is mainly made of NC Rare Earth nylon and rubber material of the filter plate, which allows the host weight to be reduced by 30% -50%, and significantly prolong the lifespan of the filter plates and filter cloth, thereby reducing the production and maintenance costs and improving production efficiency. Note : The example of model implication XMZ-1050/2000:X—Chamber,M—Free flow ,Z—Automatic operation,1050—The total area of the filter(㎡),2000—The dimensions of filter plate(mm) Ceramic Vacuum Filter https://www.zkballmills.com/ceramic-vacuum-filter.htm https://www.zkballmills.com/ceramic-vacuum-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :Ceramic vacuum filter is a new model high-effect, saving-energy filter equipment, which is gather the power ,microporous ceramic and ultrasonic technology together ,depending on vacuum absorbing and microporous ceramic disc to come true the separation of liquid and solid.It’s widely to use industry such as mine, metallurgy, chemical industry, environmental protection broadly. Characteristics : High vacuum (vacuum degree-0.09~-0.098MPa), low moisture of filter disc. Solid content of filter liquid<50ppm, which can be recycle use in the system and reduce discharge. Energy saving can be reach to 90%compare to traditional filter equipment, low power consumption, low operation cost. Filter disc cleaning system is added, which is fit for the material needs to be washed. PLC and computer integrate with automatic valve control, high degree of automation reduces labor intensity. Compact structure, cover an small area , easy installation and maintenance. Advanced drainage system ensures application in any operating conditions. Ceramic Sand Granulator https://www.zkballmills.com/ceramic-sand-granulator.htm https://www.zkballmills.com/ceramic-sand-granulator.htm Fri, 28 Jun 2019 00:00:00 +0530 Current Situation of Granulating EquipmentAt present, traditional disc granulator is mainly used in the domestic ceramic sand production. The price of this kind of equipment is low, but its capacity is small, pelletization rate is low and added ingredient is required.Especially, it leads to severe dust pollution, occupies a large plant area and labor intensity is large. Under the trend of increasingly high requirements and strict management of environment and labor protection in our country, it has become an inevitable choice for the healthy development of industry to eliminate this kind of granulating equipment out of time.  In view of this, CARBO Corporate has pioneered in introducing German Eirich RV15 granulators, achieving good economic and social benefits,drawing great attention from the domestic ceramic sand industry. However, Eirich granulator is very expensive, which limits its widespread use in our country. Aiming at the urgent demands of technological upgrading in domestic ceramic sand industry, Henan Zhengzhou Mining Machinery Co.,Ltd.has successfully developed a similar kind of advanced granulator by the way of collaborative research and innovation. It is capable of fully meeting the requirements for clean and efficient production of a variety of ceramic sands.  Highly Effective and Clean Granulating SystemZK-15 granulator is composed of main hopper, reversible spiral, main measuring bin and auxiliary measuring bin, constant dosing water tank, powder recycling processor, air fan, granulating host and complete control system. Sample Products of ZK-15After 8000 times of trial production as long as six months, ZK-15 granulator developed by Henan Zhengzhou Mining Machinery Co.,Ltd.has  achieved mixing uniformity of 99.9%, pelletization rate 16-80 mesh ≥ 90%,discharging every 5-10 minutes.ZK-15 granulator is composed of main hopper, reversible spiral, main measuring bin and auxiliary measuring bin, constant dosing water tank, powder recycling processor, air fan, granulating host and complete control system. The operation of the system starts from the computer control panel.Lubrication device,dust blower and the granulator are automatically started. The main hopper starts to discharge materials to reversible spiral. Reversible spiral assign materials to the main and auxiliary measuring bin. Materials in the main measuring bin go into the granulator and move with the high-speed rotor. Quantitative water is added to the granulator by constant dosing water tank so that materials are gradually formed into pellets. After pellets are fully formed, materials are added from the auxiliary measuring bin to make pellets grow to the required particle size. Then materials are supplemented to polish.After the surface of the finished products is smooth, they will be discharged to belt conveyor and transported to the next process. Thus, a granulation cycle is accomplished. Disc Granulator https://www.zkballmills.com/disc-granulator.htm https://www.zkballmills.com/disc-granulator.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : ZK disc granulator is divided into unpowered scraper disc granulator (PQW) and powered scraper disc granulator (PQ). The two kinds of disc granulator are all have the feature of simple structure, convenient operation, the moisture of pellet can be easily control and high hardness. The disc granulator adopts massive structure. ZK disc granulator is divided into unpowered scraper disc granulator (PQW) and powered scraper disc granulator (PQ). The two kinds of disc granulator are all have the feature of simple structure, convenient operation, the moisture of pellet can be easily control and high hardness. The disc granulator adopts massive structure, the disc bottom reinforced by multiple radiation steel plate. The motor and reducer adopt flexible belt driving, so the life time is increased by the smooth start and low impact. Application of Disc Granulator : The disc granulator is the main equipment for pelletizing by powder material and widely used in cement industry, steel industry and fertilizer industry.Working principle of Disc Granulator :The uniform particle core was made by raw material powder, then sent into the disc, after that the core go along a parabola by centrifugal force, friction force and gravity in the disc, the moisture will go out of the core surface in the rolling process, because of the cohesiveness and plasticity, the core will become bigger with raw powder in the process. The pellet has well intensity because of the material cohesiveness and the natural volatilization of surface liquid film. When the disc inclination, edge height, rotate speed and moisture all fixed, the pellets with different diameter will rolling down from disc edge by different angle cause of different gravity, then discharging from the disc edge by rotating inclined disc body.Our Advantage : Novel structure with light weight and low height, and convenient process layout; Disc inclination convenient to adjustment. Disc granulator composed by disc bottom and section, the section can adjust up and down along disc body, the pellet can’t be strain guarantee by flange at the end of disc section. The scraper device composed by unpowered scraper and powered scraper, which supporting the use of optimized disc when cleaning the bottom and side, then the pelletizing result is very well and qualified pellets can be reached over 90%. ZK-15 New-type Granulator https://www.zkballmills.com/zk-15-new-type-granulator.htm https://www.zkballmills.com/zk-15-new-type-granulator.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : ZK-15 New Type Granulator is a main equipment which converts powdered materials into uniform, round pellets, widely applied in ceramic sand, iron and steel and chemical industry. The applied material includes chemical powders, limestone, gypsum,cement/lime dust, fly ash, minerals and ores etc. ZK-15 New Type Granulator is a main equipment which converts powdered materials into uniform, round pellets, widely applied in ceramic sand, iron and steel and chemical industry. The applied material includes chemical powders, limestone, gypsum,cement/lime dust, flyash, minerals and ores etc. At present, traditional disc granulator is mainly used in the domestic ceramic sand production. The price of this kind of equipment is low, but its capacity is small, pelletization rate is low and added ingredient is required. Especially, it leads to severe dust pollution, occupies a large plant area and labor intensity is large. Under the trend of increasingly high requirements and strict management of environment and labor protection in our country, it has become an inevitable choice for the healthy development of industry to eliminate this kind of granulating equipment out of time. Aiming at the urgent demands of technological upgrading in domestic ceramic sand industry, Henan Zhengzhou Mining Machinery Co.,Ltd.has successfully developed a similar kind of advanced granulator by the way of collaborative research and innovation. It is capable of fully meeting the requirements for clean and efficient production of a variety of ceramic sands. Our Advantage : Highly Effective and Clean Granulating System:ZK-15 granulator is composed of main hopper, reversible spiral, main measuring bin and auxiliary measuring bin, constant dosing water tank, powder recycling processor, air fan, granulating host and complete control system. Sample Products of ZK-15 New Type Granulator:After 8000 times of trial production as long as six months, ZK-15 granulator developed by Henan Zhengzhou Mining Machinery Co.,Ltd.has achieved mixing uniformity of 99.9%, pelletization rate 16-80 mesh ≥ 90%,discharging every 5-10 minutes. Mine Mixing Drum https://www.zkballmills.com/mining-mixing-drum.htm https://www.zkballmills.com/mining-mixing-drum.htm Fri, 28 Jun 2019 00:00:00 +0530 The mixer, also known as blender, is a necessary device for the uniform mixtund blend of various materials. The mixing drum is used to completely mix medicre aine thus increasing its effect time and making it more effective in a short time. The agitating machine is widely used for concentrating purposes in every chemical industry that involves mixing. The V-belt facilitates the rotation mechanism of the machine. Iron Ore Concentration Equipment https://www.zkballmills.com/iron-ore-concentration-equipment.htm https://www.zkballmills.com/iron-ore-concentration-equipment.htm Fri, 28 Jun 2019 00:00:00 +0530 Details : Table Concentrator is a mine selecting machine for fine materials and it works by gravity. ZK Shaking Concentrator is a mine selecting machine for fine materials working by gravity. Shaking Concentrator is widely used in selection of tin, tungsten, gold, silver, lead, zinc, tantalum, niobium, iron, manganese, ferrotitanium and coal. Our company has long history of concentrator table production and insists on constant innovation. We provide variety of concentrator tables with high processing capacity, high recovery rate and high enrichment ratio. Our company has long history of table concentrator production; we provide variety of table concentrators with high processing capacity, high recovery rate and high enrichment ratio. Concentrator table price Purchasing Concentrator Table not only emphasize price of concentrator table but also quality and scale of company. It is good to visit companies. Hongxing Company has large scale, advanced technology, good after-sale service and reasonable concentrator table price. Welcome new and old customers to order! It is widely used in selection of Tin, tungsten, gold, silver, lead, zinc, tantalum, niobium, iron, manganese, ferrotitanium and coal. Our company has long history of table Concentrator production; we provide variety of table Concentrators with high processing capacity, high recovery rate and high enrichment ratio. Advantages: High concentration ratio, high efficiency, easy operation, etc, compared with the conventional process, it has the strengths of energy saving, no medicine, easy management and has a high ratio of cost/performance. Cyclone Water Filter https://www.zkballmills.com/cyclone-water-filter.htm https://www.zkballmills.com/cyclone-water-filter.htm Fri, 28 Jun 2019 00:00:00 +0530 Hydro cyclone is a kind of equipment which utilizes centrifugal force to pulp grading; and is a kind of structure of hydraulic classification. Hydro cyclone in mineral processing industry is mainly used for classification, separation, enrichment and mud. Therefore, the hydro cyclone can generally be divided into classification and the heavy medium separation.   The advantages of the hydro cyclone : Simple structure, light and flexible, no moving parts Low cost, easy assembly and disassembly, convenient repair, small occupation area, low construction cost;Large unit volume processing capacity; Fine granularity, to about 10 μ m; High efficiency grading,  sometimes to be as high as about 80%; Pulp in the cyclone with little time and the little amount remaining , easy to handle for downtime Raw Meal Homogenizing Silo https://www.zkballmills.com/raw-meal-homogenizing-silo.htm https://www.zkballmills.com/raw-meal-homogenizing-silo.htm Fri, 28 Jun 2019 00:00:00 +0530 Raw Meal Homogenizing is characterized by low power consumption and good homogenization. The principle of raw meal homogenizing is that the raw material of the library top through 8 chutes is uniform distribution, and raw material of different periods in the library is lateral distribution. The design of the database system of raw meal homogenizing is more in line with raw material inflation mobility and radial oblique distribution. Circular areas are generally divided into eight districts and every five minutes turns inflatable, raw material in inflatable zone due to unloading loose and airflow is guided into the central area. Different raw material layer of library is vertically cutting material to realize the homogenization of the raw material. The raw material of different time into the central area is strongly mixed homogenization with gas to achieve the desired homogenization. Reduction Furnace https://www.zkballmills.com/reduction-furnace.htm https://www.zkballmills.com/reduction-furnace.htm Fri, 28 Jun 2019 00:00:00 +0530 Magnesium reduction furnace is processed furnace with production of crude magnesium, in accordance with the mature design of the Pigeon production. In the heating system, with energy saving and high efficient regenerative combustion technology, it reduces costs and improves productivity. Reduction furnace for high pollution and high energy consumption in the metal magnesium smelting, is carrying out the development of energy saving and environmental protection "HTAC horizontal magnesium reduction system "aiming at resolving the problem of energy saving magnesium reduction process.It has many advantages as follows : Modern environmental protection and energy saving The high content of science and technology Advanced control methods It widely applies to magnesium metal production lines and other industries. Applicable materials: cement, lime and others. Mining Fans https://www.zkballmills.com/mining-fans.htm https://www.zkballmills.com/mining-fans.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Fans are machinery which rely on the input mechanical energy, improve the gas pressure side by side to send the gas .It is a follower of Fluid Mechanics. The fans are widely used in factories, mines, tunnels, cooling towers, vehicles, ships and the ventilation, dust and cooling of buildings, ventilation and induced draft fan of boilers and industrial furnaces, air conditioning cooling and ventilation of household appliances, drying and selected of grain, wind tunnel,  wind source and promoting the inflatable hovercraft. Working principleThe working principle of the fan and turbine compressor is basically the same, only because of the flow rate of low gas, small pressure changing; generally do not need to consider the change of the gas specific volume, namely regarding the gas as incompressible fluid handling. Powder Selecting Machine https://www.zkballmills.com/powder-selecting-machine.htm https://www.zkballmills.com/powder-selecting-machine.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction :Powder selecting machine  is high-efficiency dynamic classifier of the third generation, which has been widely applied in the powder grinding system of the cement companies. The improved O-Sepa classifier is a kind of high-efficiency classifier developed on basis of the technology of common O-Sepa classifier and using the most advanced technology in the world. Compared with the common O-Sepa classifier, the improved O-Sepa classifier has the following characteristics in its structure :The rotor blades of special shape replace the rotor blades of the normal shape, which makes the classifying area of the classifier increase, with higher classifying efficiency of materials and better classifying effect in practice.The classifier rotor is equipped with the vortex scrambler, which has the following advantages : Avoid the pressure drop generated by the vortex to lower the pressure drop of the classifier. Transfer the energy produced due to airflow rotation to the rotor, thus reducing the drive’s power consumption and avoiding the energy consumption generated by the vortex at the same time. The tangential velocity at the classifier outlet is reduced due to the use of the vortex scrambler and moreover the wear and tear is reduced. The distribution of finished particles is more uniform, while the particle size ratio is more reasonable. Rubber Belt Conveyor https://www.zkballmills.com/rubber-belt-conveyor.htm https://www.zkballmills.com/rubber-belt-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 The Rubber Belt Conveyor is widely used in the industry of coal, mining, building materials, metallurgy, chemical industry, port etc.. It can transport materials in large quantityand simple in operation, convenient in maintenance, superior quality. Main Features : Simple in structure, easy to maintain, long service life, high transfer capacity. These vibration parameters settings are suitable and reasonable, each part structure has large stiffness, strong exciting force, high efficient vibration, and large material capacity . The screen hole is different to block, low vibrating noise, easy to maintenance, stable to pass through the resonance region, long service life, performance is safe and reliable. Application Mainly used for grading and screening materials in the following fields: minerals, coal, smelting, building materials, chemical industry and so on. Cement Vertical Shaft Kiln https://www.zkballmills.com/cement-shaft-kiln.htm https://www.zkballmills.com/cement-shaft-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Cement Shaft Kiln is used for calcination in cement plant. We offer 50 TPD to 300 TPD vertical shaft kiln on turnkey basis for Cement Plant. Cement Shaft Kiln is modern day answer for cost effective production and a boon for the developing countries. VSK is the advanced technology available world wide for small & medium entrepreneur. Cement Shaft Kiln is used for calcination in cement plant. We offer 50 TPD to 300 TPD vertical shaft kiln on turnkey basis for Cement Plant. Cement Shaft Kiln is modern day answer for cost effective production and a boon for the developing countries. VSK is the advanced technology available world wide for small & medium entrepreneur. We (ZK Corp) fabricate vertical shaft kiln, rotary kiln, raw meal mill, ball mill, O-sepa and all other related equipment for the construction of small size & medium size cement plants. Our Advantage : Different plant sizes available (50 TPD,100 TPD, 200 TPD, 300TD, 500TPD,1000TPD,2000TPD,3000TPD). Use of alternative fuels like low volatile coal, petroleum coke, lignite etc. Use of alternate raw materials like bauxite, laterite, iron ore, Lime, Sea Shells etc. Better Kiln design to prevent radiation loss. Structure The raw material to be calcined is charged at the top of the kiln. It it then pre-heated by the combustion gases in the counter-current before reaching the burning zone. In the burning zone the material is calcined by means of fuel introduced together with primary combustion air through radially arranged burner lances. Cooling air is introduced at the discharge part of the kiln to cool the product in a counter-current manner. The heated cooling air travels upwards to the burning zone and is used again there as the secondary combustion air. From the top of the kiln he exhaust gas are directed to a dust collecting system. Ceramic Ball Mill https://www.zkballmills.com/ceramic-ball-mill.htm https://www.zkballmills.com/ceramic-ball-mill.htm Wed, 27 Jun 2018 00:00:00 +0530 Ceramic ball mill is also called (Intermittent ball mill/Batch ball mill).  Ceramic ball mill can be used to grind feldspar, quartz, clay, silica and other hard brittle materials. It is widely applied in industrial production of high fine grinding materials. Ceramic ball mill grinding has dry and wet ways, of which the dry grinding can produce ultra-fine powder with the fineness of1000-16000 mesh.Working principle of Ceramic Ball Mill:The material goes to the first hopper after the spiraling by the quill shaft from the feeding equipment. The hopper has ladder sheathing or corrugated sheathing with steel balls inside, which will fall under the effect of centrifugal force by barrel turning to ram hard and grind material. After the kibbling in the first hopper, by monolayer partition panel, the material will enter the second hopper, which has plane scale board with steel ball inside to grind material. The powder material will be discharged from the grid plate to finish the grinding.OUR ADVANTAGE After finished material is discharged, another raw material can be put in for grinding, can’t continuous feeding and discharge material. Different liners and grinding media can be used to meet different requirements. The fineness of grinding material depending on milling time. It can be used for wet or dry grinding, finished slurry can pass 1000mesh screen. Oil Fracturing Proppant Rotary Kiln https://www.zkballmills.com/oil-fracturing-proppant-rotary-kiln.htm https://www.zkballmills.com/oil-fracturing-proppant-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 In order to satisfy the domestic petroleum requirement, the petroleum exploitation industry develops rapidly, the related product also expanding rapidly. Hence, it promotes Chinese oil fracturing proppant industry continues development, and rotary kiln is the critical equipment for the oil fracturing proppant calcination. ZK rotary kiln is constantly optimize after discuss with many senior experts and refer experiences for many years. At present, ZK designed a series of oil fracturing proppant rotary kiln according to the industry demand.Structure of Oil fracturing proppant rotary kiln: The rotary kiln has 2 to 4supporting points (most of kiln has 3 points), which is ensure the support roller upper plane and tyre contact surface is parallel to the shell axis. There is a gap between tyre and shell which designed according to the expansion rate, then it guarantee to strengthen the shell by tight on the shell after thermal expansion. The support device adopt rolling bearing to simplify the structure of support roller bearing, then it can reduce the power consumption during the kiln process and also improve the maintenance. The driving system adopts adjustable motor with large scale, stable running and easy maintenance. The rotary kiln set a slow disk kiln structure, which is composed of diesel engine and reducer etc. It can running under power failure and convenient for kiln maintenance, the operation also simple and flexible. The mechanical thrust roller and hydraulic roller are select by kiln model, the hydraulic thrust roller adopt domestic advanced technology of accurate plunger pump and speed control valve etc. The kiln head and tail sealing adopt new technology of heat resistant steel scale, which instead of labyrinth sealing, not only reduce the air leakage of kiln head and tail, but also durable and easy replacement with low maintenance charge. Oil fracturing proppant rotary kiln special characteristics: Oil fracturing proppant rotary kiln adopts adjustable speed driving with high efficient and low power consumption. The fuel consumption of unit product is low and large capacity. The layout of system equipment is compact and simple structure, the maintenance is convenient with light weight and low investment for civil construction. Rotary Dryer https://www.zkballmills.com/rotary-dryer.htm https://www.zkballmills.com/rotary-dryer.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rotary dryers are known as the workhorse of industrial dryers. They are able to process a wide variety of materials, and can lend a hand in nearly any industry requiring industrial drying solutions.The material inside the rotary dryer has heat exchange with the high temperature flue gas through shell rotating and material lifting by lifter. The rotary dryer has many good characters like: high drying efficiency, big capacity, high running rate, saving energy, easy for maintenance, long working life. Variety angle of the lifter will increase the heating exchange rate and short drying time. Our Advantage : After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. Variety angle of the lifter will increase the heating exchange rate and short drying time. High drying efficiency, big capacity, high running rate. Compact structure, operation stable, easy maintenance. Cement Lime Calcination Rotary Kiln https://www.zkballmills.com/cement-lime-calcination-rotary-kiln.htm https://www.zkballmills.com/cement-lime-calcination-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Rotary kiln is thermal equipment to heat materials. It is widely used in the fields of cement, nonferrous metallurgy, ferrous metallurgy, refractory material, chemical, and making-paper.We produces other kilns with the diameter1-5 meters and widely applied in the metallurgy, chemical industry and so on. This kind of kiln’s supporting is divided into two forms of rolls and skids. The transmission may use direct-current or the exchange frequency conversion velocity modulation and has many kinds of form seals to adapt the different operating mode.We could also meet different needs from different customer to produce non-standard kiln.Product Advantages: New type technology is adopted by main driving system. Compared with traditional magnetic and DC speed regulation, its main driving system has the advantages like energy saving, environmental, wide speeding adjusting range, high performance and stable operation. After the welding of bases for supporting devices of supporting roller and catching roller, vibration aging treatment should be applied for remove the welding stress. Then, use vertical lathe and boring-milling machine for integration fabrication. This process can guarantee the requirement of fabrication precision and dimension & location tolerance. Installation accuracy of rotary kiln is obviously improved. Large torque, low energy consumption. As the spiral without shaft, the material is not easy to plug, the discharge port is not blocked, which can be lower speed operation, smooth transmission, reduce energy consumption. The torque can be 4000N / m. Large conveying capacity. The capacity is 1.5 times as the traditional shaft screw conveyor with the same diameter. Long conveying distance and ultra-long distance transport materials. The conveying length can reach 30 meters, which also can be adjusted according to user needs and installed by multi-level series. Rotary Kiln for Waste Incineration https://www.zkballmills.com/rotary-kiln-for-waste-incineration.htm https://www.zkballmills.com/rotary-kiln-for-waste-incineration.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Rotary incinerator is a widely used incineration equipment in the field of international industrial waste treatment, its market share in the field of industrial waste incineration is really high, As a specific area for burning hazardous wastes , the rotary incinerator has wide adaptability to complex industrial waste and medical waste, and it’s stable and convenient to operate, of course, the equipment maintenance is simple, and so on. Therefore, it is the most widely used in the field of international hazardous waste incineration. It is a reliable and effective means to realize the harmless, reduction and recycling of wastes. Rotary kiln incinerator is usually used to burn pretreated and homogenized waste that requires size reduction, shredding, and manual sorting. The system consists of a burning layer of waste in a rotating cylinder. Our Advantage : Low cost: High temperature material contact refractory material. Replacing lining is convenient; The driving mechanism is simple: The drive mechanism is in the kiln housing. the equipment maintenance is easy.; Ensure that harmful gases do not leak: Good sealing measures and furnace negative pressure. Easy to operate and maintain: Equipment running rate is high. The annual operation rate is generally 90%. Adaptability to incineration: Solid waste ,liquid, colloid, and gas can be incinerated simultaneously. High heat utilization rate: The material was churned forward. The three heat transfer modes coexist in one furnace. Combining patented technology: The traditional two combustion chamber is evolved into a two combustion furnace. The burnout rate of ash is improved. The combustion efficiency of rotary kiln is improved. At the same time, it has the functions of slag discharging at normal temperature, crushing slag and sealing, locking air, etc. Structure : There are 2 to 3 fulcrums on kiln. It is easy to ensure the contact surface of rollers and kiln tires parallel to the cylinder axis during installing; There are specific gap between the tire and cylinder. It strengthens the cylinder by confining tires after thermal expansion; The supports use rolling bearing which simplified bearing structure. It reduces energy losses during Kiln operation and makes it easier to maintain and repair; In order to convenient installation and commissioning, there is a kiln slow rotating devices to maintain kiln nonconventional running operation while main transmission system is under overhaul or other abnormal conditions which can occur cylinder bending and deformation during the cooling process. The kiln uses mechanical or hydraulic catching wheels. They are high accuracy and reliability. The ridding rollers and tires are evenly wearing on the entire width direction and are handy adjustment.; The kiln head and tail uses elastic flake radial contact sealing. It can fit the cylinder shape inaccurate and kiln deflection & axial movement. It has better sealing performance and reliability, longer service life and convenient replacement. Vertical Coal Mill https://www.zkballmills.com/vertical-coal-mill.htm https://www.zkballmills.com/vertical-coal-mill.htm Fri, 28 Jun 2019 00:00:00 +0530 Coal vertical mills are designed to achieve the maximum rated capacity grinding a design coal with a grind ability of 55 HGI and 8-12 percent moisture and achieving a discharge fineness of 70 per cent passing a 200 mesh screen (74 micron) and 99.5 per cent passing a 50 mesh screen. Variation of the coal hardness and/or moisture content will effect, up or down, the discharge capacity or the discharge fineness.To achieve these design considerations it is essential that the grinding elements are in good condition and they maintain a consistent profile. The loss of the grinding profile results in a loss of grinding efficiency, meaning the pulveriser must work harder to achieve an equal result.Ultimately a point will be reached in which either a loss of capacity or a loss of fineness will result under uniform conditions. Longer lasting, more consistent grinding elements are crucial to pulveriser operation yielding longer operating campaigns, reduced maintenance and a lower overall invested cost.Structure Separating efficiency increased by combined separator. No need to prepare material on the disc before start up, the function including auto lift and fall roller, and on-load staring can be achieved. The sealing adopt welding arc panel, structure is simple and reliable with good sealing effect. The grinding roller can be turn out from the mill easily by the roller turning device, and convenient for maintenance. The grinding roller cover can be used in flip side and extending the abrasive using life. The grinding roller limited device is guarantee the gap between roller and disc, prevent the metal friction and collision, strengthen the safety. The roller grinding pressure adopts solid-gas pressure, remote control pressing, lift roller and modify the pressure and realized unattended operation on site. The roller bearing adopts concentrate circulating lubrication by thin oil to guarantee the bearing working under the condition of low temperature and clean oil, the using life can be extending. OUR ADVANTAGE Force-Feed Lubrication. System Force-feed lubrication system extends the service life of bearing by 2.5 times. Maximum Particle Fineness. Traditional roller mill either uses a static separator or dynamic separator to separate fine powder from coarse particles. Vertical coal mill brings together both types of separators for more efficient, adjustable material separation. 20-40% Electricity Savings. Vertical coal mill uses 20% to 40% less electricity than a traditional air-swept ball mill for the same amount of grinding task. Great Drying Performance. Air-swept milling method allows our mill to handle coals of up to 10% moisture content via varying its air flow rate and temperature. Dolomite Rotary Kiln https://www.zkballmills.com/dolomite-rotary-kiln.htm https://www.zkballmills.com/dolomite-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Dolomite rotary kiln is designed according to dolomite calcination characters and Pidgeon process requirement. Dolomite rotary kiln is designed according to dolomite calcination characters and Pidgeon process requirement. That is the key equipment in the calciantion process. The dolomite produced by rotary kiln with stable quality, high activity and low ignition loss that can make higher magnesium extraction rate and silicon utilization rate to save running cost. The rotary kiln is the most suitable equipment for produce magnesium. The new type energy-saving rotary kiln designed by ZK Corp. has own patent and formed dolomite calcination standard for magnesium industry in China. Our Advantage : According to the character of dolomite and its calcination requirement, the structure of kiln inlet and outlet sections has been optimized. It can resolve the problem of material returning back to kiln inlet and the leakage of dust. Inner of the kiln keeps micro negative pressure, dust pollution is lower. Rotary kiln is even calcination, large capacity and easy to operation and maintenance. Structure : Dolomite rotary kiln is mainly compose of driving device, supporting roller, catching roller, cylinder, kiln inlet, kiln outlet and sealing device. 2-3 supporting points can guarantee the contacting surface between supporting roller and tyre is paralleled with axis line of cylinder during installation. Supporting device is antifriction bearing (occasionally uses slide bearing). This design has simplified the supporting device of supporting roller, and reduced the useless power loss during operation. It has the features like easy operation and maintenance. Low speed unloading rotation device is designed for easy installation and commissioning. It also can guarantee unloading rotation operation during maintenance of main driving system or other emergency situation. This design can prevent cylinder from bending and deforming during the temperature is cooling down. Mechanical or hydraulic catching roller is optional according to different type of rotary kiln. Both them have high accuracy and reliability, and also make sure evenly attrition of outer circle of supporting roller and tyre at the direction of complete width. Radial direction contacting type sealing device is adopted at kiln inlet and outlet. They are perfect suitable for dimension tolerance of cylinder and skewing movement of cylinder. This sealing device’s feature is good performance, longer working life and easy for replacement. Zinc Oxide Rotary Kiln https://www.zkballmills.com/zinc-oxide-rotary-kiln.htm https://www.zkballmills.com/zinc-oxide-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Zinc oxide rotary kiln is the calcination equipment used for processing the zinc-bearing materials to get the zinc oxide. The zinc oxide rotary kiln manufactured by ZK Corp. is specialized used and designed for the production of zinc oxide, as the zinc oxide exists in powdery. Because the zinc oxide is very fine powder, so we have to make a special rotary. Zinc oxide rotary kiln is the calcination equipment used for processing the zinc-bearing materials to get the zinc oxide. The zinc oxide rotary kiln manufactured by ZK Corp. is specialized used and designed for the production of zinc oxide, as the zinc oxide exists in powdery. Because the zinc oxide is very fine powder, so we have to make a special rotary kiln for zinc oxide production, that is what we say now “zinc oxide rotary kiln”. ApplicationMainly used in building materials, metallurgy, chemical, refractory materials, environmental protection industries, chemical products - water zinc sulfate, zinc sulfate heptahydrate, refractories, the zinc oxide is the main raw materials for the production of steel-making zinc ball. For Building construction, it is widely used in the production for containers, fire board, arts and crafts, vegetable greenhouses, wall insulation board, activity board, asbestos etc. Because of good adsorption, low melting point, so it is also used for paint coatings refractory bricks, magnetic materials, ceramics, rubber tires etc.Working PrincipleZinc oxide rotary kiln working principle is the whole process and principles of the calcined zinc, zinc-containing materials. Generally it adopts the zinc oxide rotary kiln to process of the zinc-containing filter cake. The zinc in the filter cake mainly exists in the form of zinc ferrite, oxide and sulfate. Under the high temperature in the rotary kiln, the zinc ferrite and solid carbon will produce the reaction for oxide-reduction, then it will get the zinc, at the same time lead and cadmium sulfate also be reduced, will volatilize in the form of sulfide and gold bucked out. The reduced and volatilized metal from the solid phase will be re-oxidation, and finally will be produced in the form of oxide.Our Advantage : Zinc oxide rotary kiln has simple configuration, it can reduce the investment costs and improve productivity. Zinc oxide rotary kiln has high beneficiation efficiency, and it can produce good quality zinc oxide by the calcination process, and this kiln has less nodulation. The entire zinc oxide production line has smooth operation and large production capacity, in the smelting process, it can also greatly reduce the fuel cost. Structure : Zinc oxide rotary kiln is composed of kiln body, rolling ring, support roller and support roller shaft, thrust roller, transmission device etc. Kiln body : Zinc oxide kiln body generally is welded (or riveted ) by 20 mm thick steel plate into a cylinder. Rolling ring : Rolling ring is not directly covered on the kiln body, but mounted on the kiln body through the base plate, its function is to strengthen the zinc oxide rotary kiln body, meanwhile, it can transmit the weight of the cylinder to the thrust roller. For the zinc oxide rotary kiln which is used for the production of refractories, it normally has 5 to 8 rolling rings. Support roller and support roller shaft : The support roller is mounted on the support roller shaft by means of a hot assembly, and the support roller shaft is mounted into two bearings which have bronze bushings. The water temperature used for bearing after cooling is not more than 25 degrees. Catch roller : The catch roller is a limiting device that limits the position of the zinc oxide rotary kiln on the support roller, but it does not prevent the body from moving up and down. Transmission device : Zinc oxide rotary kiln is generally used to drive the rotation of the gear Note : The amount of air into the zinc oxide rotary kiln should ensure that the flue gas has sufficient oxygen to re-oxidize all the metal vapor, sulfide and carbon monoxide. Increasing the amount of air in the zinc oxide rotary kiln will increase the recovery zone to the feed end. On the contrary reducing the amount of air, the reduction area is shortened and the starting section of the reduction zone extends toward the discharge end. Gypsum Feldspar Dolomite Grinding Mill in United Arab Emirates https://www.zkballmills.com/dolomite-grinding-mill.htm https://www.zkballmills.com/dolomite-grinding-mill.htm Fri, 26 Jul 2019 00:00:00 +0530 Introduction : Dolomite Mill is ideal grinding machine to grind and process dolomite, and the fine powder size can be 40 mesh to 325 mesh for industry usage. The powder output size of dolomite mill(Raymond Mill) can be adjusted continuously according to the customers' demand. We supply professional magnesium equipments for magnesium plant, including dolomite calcination rotary kiln, dolomite grinding mill, crusher, bucket elevator, briquetter, dust collector etc, with proven technology and rich project cases. Our Advantage : The whole dolomite mill plant (Raymond Mill) is vertical structure of strong systematic characteristic, so it occupies small area. From crushing of dolomite to grinding and packing is an independent production system. Compared with other milling plants, its passing ratio achieves 99%, this is what other mill can not reach. Driving system of main frame adopts airtight gearing and pulley, drives smoothly and operates reliably. Main parts of the whole plant are made from cast and steel of high quality. The technics is so subtly that insures the durability of whole plant. The electric control system is centralized controlled, so the automaticity is high, no people are needed in the operating room. Shaftless Screw Conveyor https://www.zkballmills.com/shaftless-screw-conveyor.htm https://www.zkballmills.com/shaftless-screw-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : The shaftless screw conveyor is a fairly recent development in screw conveyor design and is growing in popularity because it is the perfect solution for many bulk solids handling applications. The shaftless screw conveyor is the solution for conveying many difficult bulk solids. In fact, the shaftless conveyor was so successful in the Environmental industry. A shaftless conveyor is designed to be supported by a liner that conforms to the radius of the trough. The weight of the shaftless spiral is distributed over the full length of the spiral on the liner. The drive is connected to one end of the spiral by means of a flanged and bolted drive shaft and spiral end plate, while the tail end of the spiral is not connected and is allowed to rotate freely. If your process consists of bulk solids with high moisture content, then the shaftless screw conveyor is a perfect solution. Our Advantage : Strong anti-winding, no central axis interference. It has obvious advantages for conveying the sticky material, easy winding material. Good environmental performance. It adopts fully enclosed spiral surface, which can ensure that environmental hygiene and transportation of materials from pollution, no leakage. Large torque, low energy consumption. As the spiral without shaft, the material is not easy to plug, the discharge port is not blocked, which can be lower speed operation, smooth transmission, reduce energy consumption. The torque can be 4000N / m. Large conveying capacity. The capacity is 1.5 times as the traditional shaft screw conveyor with the same diameter. Long conveying distance and ultra-long distance transport materials. The conveying length can reach 30 meters, which also can be adjusted according to user needs and installed by multi-level series. StructureA shaftless conveyor is designed to be supported by a liner that conforms to the radius of the trough. The weight of the shaftless spiral is distributed over the full length of the spiral on the liner. The drive is connected to one end of the spiral by means of a flanged and bolted drive shaft and spiral end plate, while the tail end of the spiral is not connected and is allowed to rotate freely. If your process consists of bulk solids with high moisture content, then the shaftless screw conveyor is a perfect solution. Chain Elevator https://www.zkballmills.com/chain-elevator.htm https://www.zkballmills.com/chain-elevator.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : The temperature of material is below 200℃usually, the height can be reach to 40 meters. NE type bucket elevator adopt flow-through loading, reducing the bucket wearing from material efficiency. Improve the performance of bucket elevator. NE plate chain bucket elevator is a product that introduce advanced technology from abroad, it’s a vertical conveyor be common used. It main be used transport powder, particle and block materials, and also for large abrasion material, such as cement, sand, coal, grain, proppant sand and so on. Widely used in construction, power, metallurgy, machinery, chemical, mining industry and so on. The temperature of material is below 200℃usually, the height can be reach to 40 meters. NE type bucket elevator adopt flow-through loading, reducing the bucket wearing from material efficiency. Improve the performance of bucket elevator. Our Advantage : Large scope of elevate: not only elevate common powder, particle and block materials, but also can elevate large abrasion materials; Small power for driving, low energy consumption, save energy effective; compare with roller chain bucket elevator, if elevate same material to same height, energy consume is around 1/3-1/2; Adoption complete sealing design, there is no dust pollution during operation; Shell with indent structure , strong rigidity, high precise, nice appearance. Structure Motor and reducer box are set on the driving plate, fixed on the upper shell of bucket elevator, division the assembling direction according to the driving part position, chain bucket is consist of plate chain and bucket, plate chain on the chain wheel which provide power, bucket is fixed on the plate chain with certain interval. Bucket elevator can be made to different height according to customer’s different demand, to satisfy customer’s requirement. Active chain wheel is connected with pinion , gear reducer and motor, to provide power for chain bucket; driven chain wheel change movement direction of plate chain, make the whole process is closed, to ensure the elevator operation steady; weight box adjust the tightness of plate chain, to avoid deviation phenomenon effective. Large scope of elevate: not only elevate common powder, particle and block materials, but also can elevate large abrasion materials; Small power for driving, low energy consumption, save energy effective; compare with roller chain bucket elevator, if elevate same material to same height, energy consume is around 1/3-1/2; Adoption complete sealing design, there is no dust pollution during operation. Steam Jet Vacuum Pump https://www.zkballmills.com/steam-jet-vacuum-pump.htm https://www.zkballmills.com/steam-jet-vacuum-pump.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Magnesium reduction is done under vacuum conditions, so that the vacuum pump is the necessary equipment for the magnesium industry. Steam jet vacuum pump is a steam source for vacuum equipment, its working principle is: certain pressure steam flows through the nozzle, forming a high-speed steam flow through the steam flow, pump surface substantially swirls and has been pumping gas mutual infiltration and volume of gas. As is known to us, the mechanical vacuum pump is through the electrical energy into mechanical energy, by vacuum pump cavity volume changes and the suction gas, the working mechanism of steam jet vacuum pump and a mechanical vacuum pump has the great difference, the jet pump has its unique characteristics and advantages. Steam jet vacuum pump has no moving parts, no mechanical wear, and long life. There is no vacuum pump oil consumption and pollution-free. It is pumping capacity, pumping fast, without the influence of the pumping medium dust, water vapor and corrosion. It is a mechanical vacuum pump ideal for upgrading equipment. Trommel (Drum) Screen For Sand https://www.zkballmills.com/trommel-screen.htm https://www.zkballmills.com/trommel-screen.htm Wed, 24 Jul 2019 00:00:00 +0530 Introduction : Trommel (Drum) Screen is applied in processing varity particles grading. Trommel (Drum) screen is suitable for screening and classifying gravel, clay, mountain meal, sand, lump coal, coal dust, coal washing, lump,powder substance, etc. Trommel (Drum) Screen is applied in processing varity particles grading. Trommel (Drum) screen is suitable for screening and classifying gravel, clay, mountain meal, sand, lump coal, coal dust, coal washing, lump,powder substance, etc.  Application Range of Trommel Screen : Trommel Screen is the most commonly used classification device for refractory material, coal industry, quarry plant, ore dressing plant etc. Coal industry : Separation of lump coal and pulverized coal. Quarry : Separation of sand and gravel. Ore dressing plant : Classification of different size stone, separation of stone, rock flour and soil. Chemical industry : Classification of different size material, and separation of powder material. Mineral processing industry : Classification of different size material, and separation of powder material. According to different sizing specification, the numbers of hierarchical level could be from one to four. Materials are larger than the screen mesh of the last part will be discharged from the outlet. During the process of operation, its movement is slowly and steady and installation is simple, sometime no need any special foundation and could be placed on smooth ground or floor.Our Advantage : Drum sieve is our company for power plants, coking plants, metallurgy, chemicals, mining, building materials and other industries and the development of vibration screening machine. Which solves the problem of viscous plugging of the viscous material during the screening process, and improves the yield and reliability of the screening system. The largest output of 100 mm, the middle 10-50 mm, the smallest up to 3 mm below, the product by the majority of users praise. StructureTrommel screen consists of five parts as drum, frame, hopper, reducer and motor. After the broken stone into the drum, on the one hand, materials being screened along with the rotation of drum, on the other hand, the bigger materials flow forward along the direction of slope and be separated by the screen with different number of meshes. The different materials fall into different hopper and then be sent to different finished product stacks by manpower or belt conveyor. Air Slide Conveyor https://www.zkballmills.com/air-slide-conveyor.htm https://www.zkballmills.com/air-slide-conveyor.htm Fri, 28 Jun 2019 00:00:00 +0530 Air chute is an equipment using for horizontally conveying dry powdery material such as grinding clinker, cement, fine raw materials, It is made up of a number of thin steel troughs and connect together, it can form a certain slope along conveying direction. in the upper and lower shell of the tank, there are breathable layer. It has advantage such as  wear-resist, easy maintenance, low power consumption, noise-free, good sealing, simple structure, safe and reliable operation and easy to change the transmission direction and multi-feeding etc. Thickener for Gold Copper Ore Dressing Line https://www.zkballmills.com/sludge-thickener.htm https://www.zkballmills.com/sludge-thickener.htm Wed, 24 Jul 2019 00:00:00 +0530 Introduction :The thickener produced by our company is suitable for dehydrating of ore concentration and tailings. To rise the mash from 20-30% to 40-70%. It is widely used for melting, chemical, coal, non metal concentration, environment protection industry, etc. It is not only sedimentation equipment but also a new type dehydrating equipment with the mash percolate features. Characteristics : Adding flocculating agent to enlarge the diameter of the deposit solid grain, speed up the deposit. Set the inclined board, reduce the mash deposit distance, and increase the deposit area. Have effect on flocculating. Percolating, compressing and dealing quantity of the slurry deposits. Equipped with the perfect automatic facility. Cement Rotary Kiln https://www.zkballmills.com/cement-rotary-kiln.htm https://www.zkballmills.com/cement-rotary-kiln.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : Cement rotary kiln is used for calcination clinker from limestone, clay etc to produce cement. To achieve consistent quality results, it is important to maintain a uniform product temperature at the kiln entry, mid zone, and discharge. Cement is a kind of fine grinding material. After adding appropriate amount of water, it becomes plasticity slurry. The slurry can be hardened in the air and in water (must reach some certain strength after hardening), and it is kind of hydraulic cementing material that can firmly cemented sand and stone together and have other properties. Cement rotary kiln is used for calcination clinker from limestone, clay etc to produce cement. Cement production should go through "two grinding process and one burning process" (that is raw material grinding system, clinker calcining system and cement grinding system). Among them, clinker calcining system is a thermal process that burned cement raw meal into cement clinker at high temperature, which is an extremely important key stage in cement production. We supply complete of equipment for 50-3000tpd cement production line. According to the different production processes of the clinker calcining system, it has the following types : Dry-Process Rotary Kiln System(100tpd~300tpd) Suspended Cyclone Preheater & Kiln System(300tpd~700tpd) Kiln External Decomposition System(700tpd~3000tpd)  Dry-Process Rotary Kiln System is mainly composed of rotary kiln, cooler, pulverized coal injection system and fan with gas flow droven and chimney.The raw meal is added from the cold end(kiln inlet), due to the inclined placement and rotation of the rotary kiln shell, raw meal powder becomes cement clinker by a series of physical chemical reactions at the highest firing temperature of 1400   ℃ in rotary kiln. Then the cement is discharged from hot end(kiln end) and enters into cooler for cooling.Our Advantage : Cement rotary kiln adopts adjustable speed driving with high efficient and low power consumption. The fuel consumption of unit product is low and large capacity. Stable mechanical performance and transmission, accurate speed control and easy control the calcination temperature. Structure : Support device : Advanced shaft structure, automatic temperature measuring device and electrical heating device. Catch wheel : Including mechanical wheel and hydraulic pressure catch wheel. Gears : Single or double. The rotating speed is controlled by regulating motor, DC motor or variable frequency and speed regulation motor. Be reliable, energy-saving and efficient. Cylinder tyre bolster : Lower bolster has three types - fixed, zoom and floating. Its structure is simple, replacement is convenient and it won’t hurt cylinder when it needs a change. Sealing equipment : There are many kinds for choice according to kiln models, including air cylinder edge sealing, spring edge sealing, graphite block sealing and combination for above. The feature is adaptive for cylinder rotating and swing. And sealing effect is very good. Kiln head hood : Including stationary type and flexible type. Ring Hammer Crusher https://www.zkballmills.com/ring-hammer-crusher.htm https://www.zkballmills.com/ring-hammer-crusher.htm Fri, 28 Jun 2019 00:00:00 +0530 Introduction : PCH Series Ring Hammer Crusher is used to crush coal, especially brittle materials, like gangue, coke, slag, red sandstone, shale, loose limestone, etc. The compressive strength of the material does not surpass 100MPa; the surface waters no more than 15%.  PCH series ring hammer crusher is one of crush equipment,this impact rotor crusher with ring hammer,the feeding materials is crushed by impact effect from high speed revolution ring hammer with rotor,the crushed materials obtain kinetic energy from ring hammer at the same time,rush to the breaking plate with high speed,by the second break,then fell on the screen plate,materials is crushed further by cutting,pressure,grinding from ring hammer and interaction each other, discharged from screen.The sundries can not be crushed come into the metal collector,cleaning regularly. PCH Ring-hammer crusher is suitable for crushing various brittle materials, such as coal, gangue, coke, slay, shale and loose lime stone etc. Whose compressive resistance no exceeds 10Mpa and the surface moisture content should not be greater than 8%. Structure : PCH ring hammer crusher is mainly made up of the frame, rotor, grate bar, blow bar and adjustment devices.Our Advantage : Large feeding opening, deep crushing cavity, applicable for hard and large materials. Hammer axle adjustable, hammer head has a long-service life. Large torque,Grid size adjustable, particle size controllable and better particle shape. Square shank bolts, resistant to impact and wear. Rotary Kiln https://www.zkballmills.com/rotary-kiln.htm https://www.zkballmills.com/rotary-kiln.htm Calcining Equipment Fri, 28 Jun 2019 00:00:00 +0530 Industrial Dryers https://www.zkballmills.com/industrial-dryers.htm https://www.zkballmills.com/industrial-dryers.htm Calcining Equipment Fri, 28 Jun 2019 00:00:00 +0530 Industrial Burner https://www.zkballmills.com/industrial-burner.htm https://www.zkballmills.com/industrial-burner.htm Calcining Equipment Fri, 28 Jun 2019 00:00:00 +0530 Bucket Elevator https://www.zkballmills.com/bucket-elevator.htm https://www.zkballmills.com/bucket-elevator.htm Grinding Equipment Fri, 28 Jun 2019 00:00:00 +0530 Vibrating Feeder https://www.zkballmills.com/vibrating-feeder.htm https://www.zkballmills.com/vibrating-feeder.htm Feeding Equipment Fri, 28 Jun 2019 00:00:00 +0530 Belt Conveyor https://www.zkballmills.com/belt-conveyor.htm https://www.zkballmills.com/belt-conveyor.htm Conveyor Equipment Fri, 28 Jun 2019 00:00:00 +0530 Dust Collector https://www.zkballmills.com/dust-collector.htm https://www.zkballmills.com/dust-collector.htm Dust Collecting Equipment Fri, 28 Jun 2019 00:00:00 +0530 Circular Vibrating Screen https://www.zkballmills.com/circular-vibrating-screen.htm https://www.zkballmills.com/circular-vibrating-screen.htm Screening Equipment Fri, 28 Jun 2019 00:00:00 +0530 Industrial Granulator https://www.zkballmills.com/industrial-granulator.htm https://www.zkballmills.com/industrial-granulator.htm Fri, 28 Jun 2019 00:00:00 +0530 Industrial Filter https://www.zkballmills.com/industrial-filter.htm https://www.zkballmills.com/industrial-filter.htm Fri, 28 Jun 2019 00:00:00 +0530